u-analytics 0.24.0

Statistical process control, process capability, Weibull reliability, change-point detection, measurement system analysis (Gage R&R), correlation, regression, distribution analysis, and hypothesis testing.
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u-analytics

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Statistical process control, process capability analysis, Weibull reliability, change-point detection, correlation, regression, distribution analysis, and hypothesis testing for industrial quality engineering.

Modules

Module Description
spc Control charts (X̄-R, X̄-S, I-MR, P, NP, C, U, Laney P'/U', G, T) with selectable run tests (RuleSet; Shewhart/Western Electric/Nelson sets), subgroups n=2..=25
capability Process capability indices (Cp, Cpk, Pp, Ppk, Cpm), sigma level, and Box-Cox non-normal capability
weibull Weibull parameter estimation (MLE, MRR) and reliability analysis (R(t), MTBF, B-life)
point_process Event-time trend of one unit (a repairable system's failures, a service's incidents): Laplace and MIL-HDBK-189 tests against a constant rate, power-law process (Crow-AMSAA) fit
detection Change-point detection (CUSUM, EWMA, PELT) and one-shot anomaly scoring by spectral residual saliency (Ren et al. 2019)
smoothing Time series smoothing (SES, Holt linear trend, Holt-Winters seasonal)
seasonality Periodogram (zero-padded FFT) and dominant-period estimation — AutoPeriod: permutation-thresholded peaks refined on the ACF
correlation Correlation analysis (Pearson, Spearman, Kendall, partial, correlation matrices)
regression Regression analysis (simple OLS, multiple OLS, VIF multicollinearity)
distribution Distribution analysis (ECDF, histogram bins — Sturges/Scott/FD/Fixed, QQ-plot, KS test)
testing Hypothesis testing (t-tests, ANOVA, chi-squared, normality — SW/AD/JB)

Features

Statistical Process Control (SPC)

Control charts for monitoring process stability:

  • Variables charts: X̄-R, X̄-S, Individual-MR
  • Attributes charts: P, NP, C, U
  • Overdispersion-adjusted: Laney P' and U' (φ coefficient corrects for between-subgroup variation)
  • Rare events: G chart (geometric distribution) and T chart (exponential) for low-defect processes
  • Run rules: Nelson (8 rules), Western Electric (4 rules — its run rule is eight points on one side, Nelson's nine); the 3-sigma test alone by default
use u_analytics::spc::{XBarRChart, ControlChart};

let mut chart = XBarRChart::new(5).expect("5 is a supported subgroup size");
chart.add_sample(&[25.0, 26.0, 24.5, 25.5, 25.0]).unwrap();
chart.add_sample(&[25.2, 24.8, 25.1, 24.9, 25.3]).unwrap();
chart.add_sample(&[25.1, 25.0, 24.7, 25.3, 24.9]).unwrap();

if chart.is_in_control() {
    println!("Process is stable");
}
use u_analytics::spc::{laney_p_chart, g_chart};

// Laney P' chart for overdispersed proportion data
// samples: (defective count, subgroup size)
let samples = vec![(3u64, 100u64), (5, 120), (2, 95)];
let chart = laney_p_chart(&samples, None).unwrap(); // Some(LaneyStandard { .. }) for Phase II
println!("p̄ = {:.4}, φ = {:.4}", chart.p_bar, chart.phi);

// G chart for rare events (e.g., days between nonconformances)
let inter_event_counts = vec![12.0, 8.0, 25.0, 5.0, 18.0];
let gchart = g_chart(&inter_event_counts).unwrap();

Process Capability

Capability indices quantifying process performance against specifications:

  • Short-term: Cp, Cpk, Cpu, Cpl
  • Long-term: Pp, Ppk, Ppu, Ppl
  • Taguchi: Cpm
  • Sigma level: PPM ↔ sigma conversion (1.5σ shift convention)
  • Non-normal: Box-Cox transformation + capability on transformed scale
use u_analytics::capability::{ProcessCapability, sigma_to_ppm};

let spec = ProcessCapability::new(Some(220.0), Some(200.0)).unwrap();
let data = [210.0, 209.5, 210.2, 209.8, 210.1, 210.3, 209.7, 210.0];
let indices = spec.compute(&data, 0.15).unwrap();

println!("Cp = {:.2}, Cpk = {:.2}", indices.cp.unwrap(), indices.cpk.unwrap());
println!("6σ PPM = {:.1}", sigma_to_ppm(6.0)); // 3.4

// No within-subgroup sigma (a flat vector): long-term indices only.
let overall = spec.compute_overall(&data).unwrap();
assert!(overall.pp.is_some() && overall.cp.is_none());

compute takes the within-subgroup sigma from a control chart (R-bar/d2, S-bar/c4, MR-bar/d2); compute_overall has none and so reports only Pp/Ppk/Ppu/Ppl and Cpm, leaving cp, cpk, cpu, cpl and std_dev_within None. Filling the short-term names from the overall sigma would make cp equal pp for every input.

use u_analytics::capability::{boxcox_capability, DEFAULT_LAMBDA_RANGE};

// Non-normal data: estimate λ over [-5, 5], transform spec limits, compute Ppk
let skewed_data = vec![0.5, 1.2, 0.8, 2.1, 0.3, 1.7, 0.9, 1.4];
let result = boxcox_capability(&skewed_data, Some(5.0), Some(0.1), DEFAULT_LAMBDA_RANGE).unwrap();
if result.lambda_at_bound {
    // the likelihood was still rising at an end of the range: λ is that limit
}
let ppk = result.indices.and_then(|i| i.ppk); // `indices` is None without limits
println!("λ = {:.3}, Ppk = {:?}", result.lambda, ppk);

Weibull Reliability

Parameter estimation and reliability engineering metrics:

  • MLE: Maximum Likelihood Estimation (Newton-Raphson)
  • MRR: Median Rank Regression (Bernard's approximation)
  • Reliability: R(t), hazard rate, MTBF, B-life
use u_analytics::weibull::{weibull_mle, ReliabilityAnalysis};

let failure_times = [150.0, 200.0, 250.0, 300.0, 350.0, 400.0];
let fit = weibull_mle(&failure_times).unwrap();

let ra = ReliabilityAnalysis::from_mle(&fit);
println!("R(200h) = {:.1}%", ra.reliability(200.0) * 100.0);
println!("MTBF = {:.0}h", ra.mtbf());
println!("B10 life = {:.0}h", ra.b_life(0.10).unwrap());

Event-Time Trend — is a unit failing more often?

Weibull fitting assumes independent lifetimes of many units; for the event times of one unit (failures of a repaired machine, incidents of a service) the first question is whether the rate is constant at all. Observation ends either at a chosen time (Truncation::Time(T)) or at the last event (Truncation::Failure, which then drops that event from the statistics).

  • Laplace test — approximately normal; U > 0 means events crowd late
  • MIL-HDBK-189 test — exactly χ²(2m) under a constant rate
  • Power-law process (Crow-AMSAA) — β̂ > 1 rate increasing, < 1 decreasing, with the unbiased β̄ and the intensity at the end of observation
use u_analytics::point_process::{mil_hdbk_189_test, power_law_process_fit, Truncation, TrendDirection};

let failures = [12.0, 15.0, 27.0, 34.0, 44.0, 53.0]; // hours, watched until 60
let test = mil_hdbk_189_test(&failures, Truncation::Time(60.0)).unwrap();
assert_eq!(test.direction, TrendDirection::Increasing);
assert!(test.p_value > 0.05); // not significant: 6 events are little evidence
let fit = power_law_process_fit(&failures, Truncation::Time(60.0)).unwrap();
assert!((fit.beta - 1.2509).abs() < 1e-4);

Times must be ascending and > 0; an unordered, non-positive or late event is refused with its position.

Change-Point Detection

Algorithms for detecting process mean shifts:

  • CUSUM: Cumulative Sum chart (Page, 1954)
  • EWMA: Exponentially Weighted Moving Average (Roberts, 1959)
use u_analytics::detection::Cusum;

let cusum = Cusum::new(10.0, 1.0).unwrap();
let data = [10.1, 9.9, 10.0, 10.2, 12.0, 12.1, 11.9, 12.3];
let signals = cusum.signal_points(&data);

Spectral residual — where does the series do something its structure does not explain?

SpectralResidual scores every point without a trained model and without assuming a period (Ren et al. 2019, the method behind the Microsoft anomaly service): the log amplitude spectrum minus its moving average, transformed back with the original phase, is the saliency map, large at spikes, steps and dropouts. A point's score is its saliency relative to the judgement window before it; it is an anomaly above the threshold (τ = 3) when it also stands min_zscore standard deviations from the level before it. Each point also carries an expected value — the series with anomalies replaced by their neighbours, reconstructed from its low frequencies — and a lower/upper band whose coverage is sensitivity percent; the band is for the chart, the decision is the score.

use u_analytics::detection::SpectralResidual;

let mut series: Vec<f64> = (0..60).map(|t| (t as f64 * 0.3).sin()).collect();
series[40] += 4.0;
let points = SpectralResidual::new().analyze(&series).unwrap();
assert!(points[40].is_anomaly);
let flagged: Vec<usize> = points.iter().filter(|p| p.is_anomaly).map(|p| p.index).collect();
// `near_edge` marks the kappa = 5 points at either end of a batch, where the
// transform's own boundary handling moves the saliency most. It marks a
// position, not a verdict -- but a flag that appears only there is the one
// worth a second look.
assert_eq!(flagged, vec![40]);

Defaults are the paper's (q = 3, z = 40, τ = 3, gate 1.5, 70% band); with_* builders change them, and with_batch_size scores a long series in consecutive batches against their own context. At least 12 points.

Seasonality — which period does the series repeat on?

Holt-Winters needs the seasonal period as an input; estimate_period finds it from the data. Two stages (Vlachos, Yu & Castelli 2005, AutoPeriod): the linearly detrended, zero-padded periodogram is searched for peaks above what the same values in random order produce (99th percentile over 100 seeded permutations — deterministic), then each peak's frequency band is refined on the autocorrelation function to the integer lag that is a local maximum above the 1.96/√n white-noise bound. The answer says explicitly when there is no period.

use u_analytics::seasonality::estimate_period;

let sawtooth: Vec<f64> = (0..40).map(|i| (i % 7) as f64).collect();
let r = estimate_period(&sawtooth).unwrap();
assert_eq!(r.period, Some(7));            // every validated candidate is in r.candidates

let line: Vec<f64> = (0..40).map(|i| 2.0 * i as f64).collect();
assert_eq!(estimate_period(&line).unwrap().period, None);

Only periods from 2 to n/2 are admissible — a cycle has to be seen twice — and a series shorter than 8 points is refused (None from the function, as opposed to period: None inside a result). Series under ~16 points rarely beat the permutation threshold: too few orderings differ from the observed one.

JavaScript / WASM (npm)

npm install @iyulab/u-analytics

The npm package ships two entry points, selected automatically via the exports map:

Environment Entry Notes
Bundlers (webpack, Vite, …) ESM + WebAssembly ESM-integration default condition
Node.js (require and import) CJS glue that loads the wasm from the filesystem node condition — works in CJS TS runners (tsx, ts-node) without loader hooks

A browser without a bundler is not supported: the package loads its .wasm file with an ES module import, which browsers refuse (application/wasm is not a module script type), so <script type="module"> from a CDN fails, and CDN re-bundling services fail on the same import. Use a bundler or Node.

// Both work in Node — no bundler, no experimental flags:
const { anderson_darling_test } = require("@iyulab/u-analytics");
// or: import { anderson_darling_test } from "@iyulab/u-analytics";

anderson_darling_test(new Float64Array([4.9, 5.1, 5.0, 5.2, 4.8, 5.05, 4.95, 5.15]));
// → { statistic, statistic_modified, p_value }

Errors. A refused input throws an Error with three extra properties:

interface AnalyticsError extends Error {
  code: string              // stable reason — branch on this, not on `message`
  index: number | null      // position of the offending element in its input array
  parameter: string | null  // the option the refusal is about, when it is about one
  // parameter_out_of_range also carries the domain and the value given:
  min?: number | null       // inclusive lower bound; null when open or unbounded
  max?: number | null       // inclusive upper bound; null when open or unbounded
  exclusive_min?: number    // exclusive lower bound — present only when that end is open
  exclusive_max?: number    // exclusive upper bound — present only when that end is open
  got?: number
}
// try { c_chart([1, 2, 2.5]) } catch (e) { e.code === "count_not_whole"; e.index === 2 }
// On a [defectives, sample_size] row the code says which member failed:
//   p_chart([[1, 10], [1.5, 10]]) -> count_not_whole,      index 1
//   p_chart([[1, 10], [1, 10.5]]) -> sample_size_not_whole, index 1
// `index` says where in the data; `parameter` says which option:
//   spectral_residual({ data, threshold: 0 }) -> parameter_out_of_range, parameter "threshold",
//                                                min null, exclusive_min 0, max null, got 0
code Meaning
count_not_whole a defect or defective count is not a whole number ≥ 0
non_positive_data a value that must be > 0 is not — Box-Cox data, Weibull failure_times, percentile_capability data under a distribution on (0, ∞) (index, got)
invalid_option a setting refused for a reason a range cannot state — a lambda_range with min >= max (parameter)
sample_size_not_whole a sample size is not a whole number ≥ 1 — zero, negative, fractional and not-a-number alike
defectives_exceed_sample more defectives than the sample has items
units_not_positive units inspected that are not a positive number
insufficient_data fewer values than the function needs — parameter names the argument, min and got the counts (index: null)
no_specification a capability index with neither specification limit — there is nothing to measure the spread against; expected is ["usl", "lsl"] (index and parameter are null)
empty_input an argument with nothing in it (parameter)
dimension_mismatch arrays that must have the same length do not — a subgroup of a different size than the first, a gage study part with another operator count, x and y of different lengths. parameter names the array, index is the first element that differs, expected and got the lengths
parameter_out_of_range a value outside its domain — an option, a Phase I p_bar ((0, 1)) / u_bar (> 0) / phi (>= 0), a subgroup size the factor tables do not cover (parameter: "subgroups", min: 2, max: 25), an array element. parameter names which (index its position for an array element) and got the value. min / max are the inclusive bounds, null on a side that is open or unbounded; exclusive_min / exclusive_max are the exclusive bounds, present only on an open side. > 0 is { min: null, exclusive_min: 0, max: null }, (0, 1] is { min: null, exclusive_min: 0, max: 1 }, usl not above lsl is exclusive_min: lsl
value_not_finite a NaN or ±Infinity anywhere in an argument — parameter is the path to it (input.data), index its position in that array, or null
malformed_input not the shape the function takes — a row that is not a pair, an unknown field, a count option with a fraction (max_lags: 2.5; a negative count is parameter_out_of_range) — parameter is the path to the value
unknown_option an option given a name the function does not know — parameter names it (rules, cost, penalty, observation.truncation), got the name and expected the names it knows
events_unordered an event time earlier than the one before it (index)
event_after_end an event time after the end of observation (index)
invalid_input any other refusal; the message says what

message is written for people and may change between releases; code does not.

TypeScript

Every exported function declares its parameter and return types, and the declarations are generated from the same structs the binding reads and serialises, so they cannot drift from what it actually accepts and returns:

export function spectral_residual(input: SpectralResidualInputDto): SpectralResidualDto;
export function xbar_r_chart(data: number[][], options?: RuleOptions | null): XbarRChartDto;
export function p_chart(samples: [number, number][], options?: PChartOptions | null): PChartDto;

An absent optional value is declared T | null, which is what the binding sends. Nothing needs an as cast, and a wrong assumption is a compile error rather than something that fails at run time -- on the way in as well as on the way out: a misspelt run rule (RunRule), a field the input does not have, a penalty name the detector does not know, or a standard another chart reads (u_bar given to p_chart) no longer compiles.

The binding still validates every input at the boundary, for JavaScript callers and for values that reach it through a cast, and a rejected one says what was wrong.

process_capability(input)

process_capability({
  data: number[],
  usl?: number,          // at least one of usl / lsl is required
  lsl?: number,
  sigma_within?: number, // short-term sigma, e.g. R-bar / d2
  target?: number,       // Cpm target; without it `cpm` is null
  sigma_within_df?: number, // degrees of freedom of sigma_within -> cp / cpk intervals
  confidence?: number,   // of `intervals`, in (0, 1); default 0.95
}): {
  mean: number,
  sigma_source: "within" | "overall",
  std_dev_within: number | null,
  std_dev_overall: number,
  cp: number | null, cpk: number | null, cpu: number | null, cpl: number | null,
  pp: number | null, ppk: number | null, ppu: number | null, ppl: number | null,
  cpm: number | null,
  intervals: {
    confidence: number,
    cp: Interval | null, cpk: Interval | null,   // need sigma_within_df
    pp: Interval | null, ppk: Interval | null,   // n - 1 degrees of freedom
  },
}
type Interval = { lower: number, upper: number }  // two-sided at `confidence`

Short-term sigma has to be supplied. Cp/Cpk are defined against the within-subgroup standard deviation, which is estimated from a control chart (R-bar/d2 or S-bar/c4) and is not recoverable from a flat measurement vector — the subgroup structure is gone. Omit sigma_within and sigma_source comes back as "overall" with cp, cpk, cpu, cpl and std_dev_within all null: only the long-term indices (Pp/Ppk) are reported. Filling the short-term names with the long-term sigma instead would make cp equal pp for every input.

Cpm needs a target. It measures how closely the data cluster about the target -- min(T - LSL, USL - T) / (3 * sqrt(sum((x - T)^2) / (n - 1))) -- so it uses neither sigma and is reported with or without sigma_within. Without a target it is null; pass the specification midpoint if that is the target.

xbar_r_chart returns sigma_hat (R-bar / d2) for exactly this purpose, and sigma_hat_df, its degrees of freedom, for the Cp/Cpk intervals -- so the two compose:

const chart = xbar_r_chart(subgroups);
const cap = process_capability({
  data: subgroups.flat(), usl: 11, lsl: 9,
  sigma_within: chart.sigma_hat, sigma_within_df: chart.sigma_hat_df,
});
// cap.sigma_source === "within", cap.cp !== cap.pp, cap.intervals.cpk !== null

sigma_hat_df is the precision of the chart's sigma expressed as the degrees of freedom of a sample standard deviation: David's (1951) approximation for R-bar/d2 and S-bar/c4 (one range of five values is worth 3.8, a little under the four of a standard deviation), and Wheeler's 0.62 (n - 1) for the moving range of an I-MR chart.

One-sided specifications are supported: pass only usl or only lsl. The indices that need both limits (cp, pp, cpm) come back null.

Confidence intervals. An index from a sample is an estimate, and a capability requirement is usually stated on its lower confidence bound ("Cpk lower bound at 95 % ≥ 1.33"). intervals gives two-sided intervals at confidence: Cp/Pp from the chi-square distribution of the variance, Cpk/Ppk by Bissell's (1990) approximation Ĉpk ± z·sqrt(1/(9n) + Ĉpk²/(2ν)). Pp/Ppk use ν = n − 1. The within sigma's degrees of freedom depend on how it was estimated -- n − m for a pooled standard deviation of m subgroups, about 0.62 (n − 1) for a moving range (Wheeler) -- so cp / cpk intervals are null unless you pass sigma_within_df. A one-sided 95 % lower bound is the lower of the interval at confidence: 0.90:

const cap = process_capability({ data, usl: 11, lsl: 9, confidence: 0.90 });
cap.intervals.ppk.lower   // Ppk lower bound at 95 %

Choosing which run tests apply

By default a chart applies the 3-sigma test alone ("shewhart"). Every added test raises the false alarm rate of a process that is in control, so the supplementary tests -- useful while a process is being brought into control -- are asked for rather than assumed (ISO 7870-2:2023, 8.2.7). xbar_r_chart takes an optional second argument: the name of a set, or the tests spelt out.

// Western Electric's four tests
xbar_r_chart(subgroups, { rules: "western_electric" });

// Nelson's eight
xbar_r_chart(subgroups, { rules: "nelson" });

// Exactly these tests
xbar_r_chart(subgroups, { rules: ["BeyondLimits", "SixTrend"] });

// Control limits and nothing else -- no test at all
xbar_r_chart(subgroups, { rules: [] });
set tests
"shewhart" (default) BeyondLimits
"western_electric" BeyondLimits, TwoOfThreeBeyond2Sigma, FourOfFiveBeyond1Sigma, EightOneSide
"nelson" BeyondLimits, NineOneSide, SixTrend, FourteenAlternating, TwoOfThreeBeyond2Sigma, FourOfFiveBeyond1Sigma, FifteenWithin1Sigma, EightBeyond1Sigma

The two published sets differ in their run on one side of the centre line: eight points in the Western Electric handbook (EightOneSide), nine in Nelson's list (NineOneSide). The test names are the same values each point's violations reports, so a spelt-out set is written in the vocabulary the output already uses.

Omitting the argument -- or passing undefined, null, or an object without rules -- means "shewhart". In Rust the same choice is RuleSet (RuleSet::western_electric(), RuleSet::named("nelson"), ...), passed to a chart with with_rules.

X-bar-S and Individual-MR charts

type RuleName = "BeyondLimits" | "NineOneSide" | "SixTrend" | "FourteenAlternating"
              | "TwoOfThreeBeyond2Sigma" | "FourOfFiveBeyond1Sigma"
              | "FifteenWithin1Sigma" | "EightBeyond1Sigma" | "EightOneSide";
type RuleSetName = "shewhart" | "western_electric" | "nelson";
type Point = { index: number, value: number, violations: RuleName[] };

xbar_s_chart(subgroups: number[][], options?: { rules?: RuleSetName | RuleName[] }): {
  xbar_cl: number, xbar_ucl: number, xbar_lcl: number,
  s_cl: number, s_ucl: number, s_lcl: number,
  sigma_hat: number,             // S-bar / c4
  sigma_hat_df: number,          // its degrees of freedom (David's approximation)
  xbar_points: Point[], s_points: Point[], in_control: boolean,
}

imr_chart(values: number[], options?: { rules?: RuleSetName | RuleName[] }): {
  i_cl: number, i_ucl: number, i_lcl: number,
  mr_cl: number, mr_ucl: number, mr_lcl: number,
  sigma_hat: number,             // MR-bar / d2(2)
  sigma_hat_df: number,          // 0.62 (n - 1)
  i_points: Point[],
  mr_points: Point[],            // starts at index 1: the first value has no moving range
  in_control: boolean,
}

xbar_s_chart takes the same subgroup matrix as xbar_r_chart; above about ten values per subgroup the standard deviation is the better estimate of spread, because the range uses only the two extremes. Both return sigma_hat for process_capability's sigma_within, like xbar_r_chart. Subgroups must all have the same size; a ragged one is reported by its row rather than skipped, since skipping it would shift the index of every point after it.

Applying run tests to your own series

run_rules(
  values: number[],
  limits: { ucl: number, cl: number, lcl: number },   // lcl <= cl <= ucl
  options?: { rules?: RuleSetName | RuleName[] },
): Point[]   // one entry per value, in input order

The same engine the charts use, on its own -- for a statistic the crate does not chart, or for limits fixed from an earlier study:

run_rules([10.1, 10.4, 9.8, 12.9], { ucl: 12, cl: 10, lcl: 8 });
// → [{ index: 0, value: 10.1, violations: [] }, ...,
//    { index: 3, value: 12.9, violations: ["BeyondLimits"] }]

Given a chart's own points and limits, it finds exactly the violations the chart reported.

Attributes charts

type AttrPoint = { index: number, value: number, ucl: number, cl: number, lcl: number,
                   out_of_control: boolean,
                   z: number | null };   // (value − cl) / σᵢ — null when σᵢ is 0

p_chart(samples: [defectives: number, size: number][], options?: { p_bar?: number }):
  { p_bar: number, points: AttrPoint[], in_control: boolean }
laney_p_chart(samples: [defectives: number, size: number][],
              options?: { p_bar?: number, phi?: number }):   // both or neither
  { p_bar: number, phi: number, points: AttrPoint[] }
np_chart(defectives: number[], sample_size: number):
  { cl: number, ucl: number, lcl: number, points: AttrPoint[], in_control: boolean }
c_chart(defects: number[]):
  { cl: number, ucl: number, lcl: number, points: AttrPoint[], in_control: boolean }
u_chart(samples: [defects: number, units: number][], options?: { u_bar?: number }):
  { u_bar: number, points: AttrPoint[], in_control: boolean }
laney_u_chart(samples: [defects: number, units: number][],
              options?: { u_bar?: number, phi?: number }):   // both or neither
  { u_bar: number, phi: number, points: AttrPoint[] }

Phase I and Phase II. Without options the centre (and φ) are estimated from samples — a Phase I study. To judge later samples against it, pass that study's p_bar/u_bar (and phi for the Laney charts): every limit then uses the Phase I values with each sample's own size, and a single sample is enough. Charting Phase I and Phase II together instead would let a Phase II shift pull the centre toward itself and widen its own limits. A p_bar outside (0, 1), a u_bar ≤ 0 or a negative phi is refused as parameter_out_of_range, naming it with its domain and got; a Laney standard with only one of its two parts, or a key the chart does not take, is refused rather than completed or ignored.

const phaseOne = laney_p_chart(firstTwelve)              // { p_bar, phi, points }
laney_p_chart(later, { p_bar: phaseOne.p_bar, phi: phaseOne.phi })

Run rules when the sample size varies. P, U and the Laney charts have a different pair of limits at every point, so zones on the original scale do not exist. Each point carries z, its distance from the centre line in its own standard errors; on that scale every limit is ±3 (the standardized control chart, Montgomery §7.2.2):

const chart = p_chart(samples)
run_rules(chart.points.map(p => p.z), { ucl: 3, cl: 0, lcl: -3 }, { rules: "western_electric" })

These charts judge each point against its limits only; for an NP or C chart, whose limits are constant, pass values and the chart's limits to run_rules directly.

A row the chart cannot use -- a count that is not a whole number, more defectives than the sample size, a sample size of zero, units that are not positive -- is rejected with its code and index (see Errors above). The charts would otherwise drop it, and every later point would carry the index of the wrong row.

CUSUM and EWMA — sequential shift detection

The Shewhart charts above judge each point on its own, which makes them slow to notice a small but persistent shift. These two accumulate evidence across points instead, and are the standard answer for that case.

cusum(input: {
  data: number[],          // observations, in order; must be non-empty
  target: number,          // process target mean (mu_0)
  sigma: number,           // known process sigma; must be > 0
  k?: number,              // reference value / allowance, default 0.5
  h?: number,              // decision interval, default 5.0
}): {
  h: number,               // echoed, so the boundary can be drawn without restating the input
  points: { index: number, s_upper: number, s_lower: number, signal: boolean }[],
  signal_indices: number[],
  in_control: boolean,
}

ewma(input: {
  data: number[],
  target: number,
  sigma: number,
  lambda?: number,         // smoothing constant in (0, 1], default 0.2
  l_factor?: number,       // limit width factor, default 3.0
}): {
  points: { index: number, ewma: number, ucl: number, lcl: number, signal: boolean }[],
  signal_indices: number[],
  in_control: boolean,
}
// A 2-sigma shift that begins at observation 10
const data = [...Array(10).fill(10), ...Array(10).fill(12)];
cusum({ data, target: 10, sigma: 1 }).signal_indices;  // → indices inside the shifted half

CUSUM's limit is a single number, EWMA's is per point. Both cumulative sums are on the standardized scale (z = (x - target) / sigma) and start at zero, so they compare against h directly — hence h on the chart rather than on each point. EWMA's limits are the exact (not asymptotic) ones, so they widen with the index and are returned per point.

The defaults are the values their sources recommend: k = 0.5 is optimal for a 1-sigma shift and h = 5 gives ARL_0 ≈ 465 (Page 1954); lambda = 0.2 with L = 3 is sensitive across 0.5–2.0 sigma shifts (Roberts 1959). Both reject an empty data and any parameter outside its domain, naming the offending one.

Non-normal capability, and sigma level ↔ PPM

boxcox_capability(input: {
  data: number[],          // >= 4 observations, all strictly positive
  usl?: number,            // optional; each must be positive
  lsl?: number,            // with neither limit, only lambda is estimated (indices null)
  lambda_range?: [number, number],  // search range, default [-5, 5] (Minitab's)
}): {
  lambda: number,          // ML-estimated optimal Box-Cox parameter within lambda_range
  lambda_at_bound: boolean,  // true: likelihood still rising at an end of the range —
                             // lambda is that limit, not an interior optimum
  pp: number | null, ppk: number | null, ppu: number | null, ppl: number | null,
  cp: null, cpk: null, cpu: null, cpl: null,   // always null — see below
  cpm: number | null,
}

sigma_to_ppm(sigma: number): number   // 6 → ~3.4,  3 → ~66807
ppm_to_sigma(ppm: number): number     // inverse; ppm must be inside (0, 1e6)

Weibull — fits of failure times (each finite and > 0, at least 2) and the reliability metrics of a fitted or known Weibull:

weibull_mle(failure_times, suspension_times?, { confidence? }?):
  { shape, scale, log_likelihood, iterations,
    intervals: { confidence, shape: { lower, upper }, scale: { lower, upper } } }
  // suspension_times: right-censored units (still running / removed unfailed at that time)
  // intervals: log-normal from the observed Fisher information; confidence default 0.95
weibull_mrr(failure_times): { shape, scale, r_squared }        // median-rank regression (Bernard)
weibull_reliability({ shape, scale, times?: number[], fractions_failed?: number[] }):
  { mtbf, reliability: number[], hazard_rate: number[], b_life: number[] }
  // arrays aligned with times (R(t), h(t)) and fractions_failed (0.1 → B10);
  // the time to reliability p is the B-life at 1 − p
const { weibull_mrr, weibull_reliability } = require("@iyulab/u-analytics");
const fit = weibull_mrr([150, 200, 250, 300, 350, 400]);
const r = weibull_reliability({ shape: fit.shape, scale: fit.scale, times: [200], fractions_failed: [0.1] });
console.log(r.reliability[0] > 0.5, r.b_life[0] < 200); // true true
if (!(r.reliability[0] > 0.5) || !(r.b_life[0] < 200)) throw new Error("unexpected");

Only the long-term indices are reported. data is a flat vector, so there is no rational subgrouping and no within-subgroup sigma to estimate. Computing cp/cpk from the overall sigma instead would make cp equal pp for every input — a long-term number wearing a short-term name — so they come back null, the same choice process_capability makes when sigma_within is omitted.

Every index is on the transformed scale, which is where the normal-theory formulas hold; they are not comparable to indices computed on the raw non-normal data. The specification limits are transformed with the same lambda.

sigma_to_ppm uses the Motorola convention, including the 1.5-sigma shift (PPM = 10^6 · (1 − Φ(σ − 1.5))). Six sigma therefore reports ~3.4 PPM rather than the ~0.002 PPM of an unshifted normal tail — if you are checking against a table, check which convention it uses. ppm_to_sigma is the exact inverse on the same convention and rejects both ends of (0, 1e6), which the sigma scale does not reach. The round trip closes to ~3·10⁻⁴ (the inverse normal CDF is a rational approximation).

The remaining exports, briefly

Every export takes plain JSON values and returns one; a rejected input throws an Error carrying code and index (see Errors). The shapes below are the ones the sections above have not already spelled out.

// Rare-event charts — at least 3 values; gaps >= 0, times > 0
g_chart(gaps: number[] | Float64Array):  { g_bar: number, points: AttrPoint[] }    // events between occurrences
t_chart(times: number[] | Float64Array): { t_bar: number, points: AttrPoint[] }    // time between occurrences

// Normality — at least 8 values, not all equal (below 8 the sample-size
// correction A²* = A²·(1 + 0.75/n + 2.25/n²) is not tabulated)
anderson_darling_test(data: number[] | Float64Array):
  { statistic: number, statistic_modified: number, p_value: number }

// Stationarity — augmented Dickey-Fuller, H₀: unit root. At least 10 values;
// max_lags absent or null selects the lag count by AIC. A deterministic series
// whose differences the lags fit exactly is refused (invalid_input), not tested.
adf_test(input: { data: number[], model?: "none" | "constant" | "constant_trend",
                  max_lags?: number | null }):
  { statistic: number, n_lags: number, n_obs: number,
    levels: { level: number, critical_value: number, rejected: boolean }[] }  // 1 %, 5 %, 10 %

// Association and fitting
correlation_matrix(variables: number[][], options?: { method?: "pearson" | "spearman" | "kendall" } | null):
  { matrix: number[][] }        // >= 2 variables of one length >= 3; a constant one -> invalid_input at its index
simple_regression(x: number[] | Float64Array, y: number[] | Float64Array):
  { slope, intercept, r_squared, adjusted_r_squared, slope_se, intercept_se,
    slope_t: number | null, intercept_t: number | null, slope_p, intercept_p, residual_se,
    f_statistic: number | null, f_p_value, residuals: number[], fitted: number[] }  // null t/F: exact fit
fit_best(data: number[] | Float64Array):  // >= 2 values, not all equal; best AIC first
  { distribution: string, parameters: Record<string, number>, log_likelihood, aic, bic }[]
// fit_best ranks continuous families only (Normal; Exponential, Gamma, LogNormal,
// Weibull for positive data; Beta for (0, 1)) -- a probability mass is not ranked
// against densities, so count data get no Poisson entry here.
// A number array is read as sent: `null` or a string at data[i] throws
// malformed_input with index i (it is not averaged as 0).

// Hypothesis tests. Samples are number[] | Float64Array; groups and tables are
// number[][], refused where the value sits (`groups[1][2]` null -> parameter
// "groups[1]", index 2). Too few values -> insufficient_data; a sample with no variation,
// for which the statistic is undefined -> invalid_input.
type TestResult = { statistic: number, df: number, p_value: number }
one_sample_t_test(data, mu0: number): TestResult          // >= 2 values
two_sample_t_test(a, b): TestResult                       // Welch; >= 2 each
paired_t_test(x, y): TestResult                           // same length, >= 2 pairs
mann_whitney_u_test(a, b): TestResult                     // >= 2 each
wilcoxon_signed_rank_test(x, y): TestResult               // pairs with x = y dropped, >= 2 remain
jarque_bera_test(data): TestResult                        // >= 8 values
shapiro_wilk_test(data): { w: number, p_value: number }   // 3 to 5000 values (Royston 1995)
mann_kendall_test(data):                                  // >= 4 values
  { s_statistic, variance, z_statistic, p_value, kendall_tau, sen_slope }
one_way_anova(groups: number[][]):                        // >= 2 groups of >= 2
  { f_statistic, df_between, df_within, p_value, ss_between, ss_within }
kruskal_wallis_test(groups) | levene_test(groups) | bartlett_test(groups): TestResult
chi_squared_goodness_of_fit(observed, expected): TestResult  // observed >= 0, expected > 0
chi_squared_independence(table: number[][]): TestResult      // >= 2 x 2, counts >= 0
fisher_exact_test(table: [[a, b], [c, d]]): TestResult       // whole counts
bonferroni_correction(p_values): Float64Array                // min(p * m, 1), input order
benjamini_hochberg(p_values): Float64Array                   // FDR (1995), input order; p in [0, 1]

Event-time trend of one unit — times ascending and > 0; observation is { truncation: "time", end } (watched until end) or { truncation: "failure" } (stopped at the last event, which is then not used):

laplace_trend_test(times, observation): TrendTestDto
mil_hdbk_189_test(times, observation): TrendTestDto
  // { statistic, p_value /* two-sided */, direction: "increasing" | "decreasing" | "flat",
  //   events_used, df /* null for Laplace */ }
power_law_process_fit(times, observation):
  { beta, beta_unbiased, lambda, intensity_at_end, end, events }  // Crow-AMSAA
const { mil_hdbk_189_test } = require("@iyulab/u-analytics");
const r = mil_hdbk_189_test([12, 15, 27, 34, 44, 53], { truncation: "time", end: 60 });
console.log(r.statistic.toFixed(2), r.df, r.direction); // 9.59 12 increasing
if (r.df !== 12 || r.direction !== "increasing") throw new Error("unexpected");
import { two_sample_t_test, one_way_anova } from "@iyulab/u-analytics";

const t = two_sample_t_test([5.1, 4.9, 5.3, 5.0], [5.6, 5.8, 5.5, 5.9, 5.7]);
const f = one_way_anova([[1, 2, 3], [2, 3, 4], [5, 6, 7]]);
console.log(t.p_value < 0.05, f.df_between); // true 2
if (!(t.p_value < 0.05) || f.df_between !== 2) throw new Error("unexpected");

// Changepoints — PELT (Killick et al., 2012)
detect_changepoints(input: {
  data: number[],
  cost?: "l2" | "normal",        // default "l2": mean shift; "normal": mean + variance
  penalty?: "bic" | number,      // default "bic"
  min_segment_len?: number,      // default 2, must be >= 2
}): { changepoints: number[], n_segments: number }
detect_changepoints_multi(input: { signals: number[][], cost?, penalty?, min_segment_len? }):
  { changepoints: number[], n_segments: number }   // channels of equal length

// Seasonality — AutoPeriod (Vlachos et al., 2005); >= 8 finite values
estimate_period(input: { data: number[] }): {
  period: number | null,          // null = no periodicity passed both stages (explicit, not an error)
  candidates: { period: number, acf: number, bin: number, power: number, power_share: number }[],
  n: number, acf_threshold: number, power_threshold: number,
}
// `acf` has the (n - lag)/n bias of the estimator undone -- the value the
// candidate was selected and accepted on, so comparing it against
// `acf_threshold` reaches the same verdict the crate did. The period is exact
// whether or not the series is a whole number of cycles long.

// Spectral residual anomaly scoring — Ren et al. (2019); >= 12 finite values
spectral_residual(input: {
  data: number[],
  averaging_window?: number,      // default 3  (q)
  judgement_window?: number,      // default 40 (z)
  threshold?: number,             // default 3  (τ, on the relative saliency score)
  min_zscore?: number,            // default 1.5; 0 disables the gate
  sensitivity?: number,           // default 70: coverage % of the expected-value band
  batch_size?: number,            // score in consecutive batches (>= 12)
}): {
  points: { index, value, saliency, score, expected, lower, upper: number,
            is_anomaly: boolean, near_edge: boolean }[],
  anomalies: number[],            // indices with is_anomaly
}

// Gage R&R — measurements[part][operator][trial]
gage_rr_xbar_r(input: { measurements: number[][][], tolerance?: number }): {
  // The two charts the method plots, from the same R-bar the components use.
  // Subgroup = one operator x part cell, so n is the trial count (2 or 3).
  range_chart:   { center: number, ucl: number, lcl: number },  // R-bar, D4*R-bar, D3*R-bar
  average_chart: { center: number, ucl: number, lcl: number },  // X-double-bar +/- A2*R-bar
  ev, av, grr, pv, tv, percent_ev, percent_av, percent_grr, percent_pv: number,
  percent_tolerance: number | null, ndc: number, status: "Acceptable" | "Marginal" | "Unacceptable",
}
gage_rr_anova(input: { measurements: number[][][], tolerance?: number }): {
  anova_table: { source, df, ss, ms, f_value: number | null, p_value: number | null }[],
  variance_components: { part, operator, interaction, repeatability, reproducibility, total },
  ev, av, grr, pv, tv, percent_grr: number, percent_tolerance: number | null,
  ndc: number, status: string, interaction_significant: boolean, interaction_pooled: boolean,
}

// Percentile capability (ISO 22514-2) — >= 20 observations, at least one limit.
// The 0.135 % / 50 % / 99.865 % quantiles of a distribution fitted to `data`:
// `distribution` names the family, absent = the one fit_best ranks first.
percentile_capability(input: {
  data: number[], usl?: number, lsl?: number,
  distribution?: "Normal" | "LogNormal" | "Weibull" | "Gamma" | "Exponential" | "Beta",
}): {
  cp_star, cpk_star, cpu_star, cpl_star: number | null,
  median: number, percentile_lower: number, percentile_upper: number,
  distribution: string,                // the family fitted (fit_best's names)
  parameters: Record<string, number>,  // its parameters, as fit_best reports them
}

Points on the average chart are expected to fall outside its limits -- that is how the study reads whether the parts vary enough to be told apart. The factors come from spc::range_chart_factors(n) (Rust), which refuses a subgroup size the tables do not cover rather than approximating it; gage_rr_xbar_r itself accepts only 2 or 3 trials, so that refusal is unreachable through it.

C FFI (NuGet UAnalytics)

The ffi feature builds a cdylib with a C ABI for hosts that cannot load WebAssembly — .NET through the UAnalytics NuGet package, or anything that can call a C function.

cargo build --release --features ffi

Every entry point is JSON-in / JSON-out with one calling convention:

int32_t uanalytics_<name>(const char *request_json, char **result_ptr);
void    uanalytics_free_string(char *ptr);   // release any string the library returned
char   *uanalytics_version(void);            // crate version; free with uanalytics_free_string
Status Meaning *result_ptr
0 success the response JSON
-1 request_json or result_ptr was null null
-2 the request did not parse into the expected shape {"error": "...", "code": "malformed_input", "index": ..., "parameter": ...} — parameter the path to a value of the wrong type (max_lags, signals[1]), index its array position; both null for text that is not JSON or a missing field
-3 the request parsed, and the computation rejected it {"error": "...", "code": "...", "index": ..., "parameter": ...}
-4 internal panic (caught; never unwinds across the boundary) {"error": "...", "code": "invalid_input", "index": null, "parameter": null}

code, index and parameter are the same values the JavaScript Error carries (see Errors in the JavaScript section).

Unknown request fields are rejected (-2, naming the field) rather than ignored, so a misspelt option cannot silently change which analysis you get. The string written to *result_ptr is owned by the caller and must be released with uanalytics_free_string.

The FFI and the WASM binding share one contract. Every entry point that both transports carry parses the same request type and serialises the same response type (src/wire.rs), and a test pins that the FFI body is the serde_json rendering of the value the WASM binding emits. So the schemas in the JavaScript section above are the FFI schemas: the request is the WASM function's arguments as one JSON object, the response is the same JSON.

C entry point WASM export Request JSON
uanalytics_xbar_r_chart xbar_r_chart(subgroups, { rules? }) { subgroups, rules? }
uanalytics_xbar_s_chart xbar_s_chart(subgroups, { rules? }) { subgroups, rules? }
uanalytics_imr_chart imr_chart(values, { rules? }) { values, rules? }
uanalytics_run_rules run_rules(values, limits, { rules? }) { values, limits: { ucl, cl, lcl }, rules? }
uanalytics_p_chart p_chart(samples, { p_bar? }) { samples: [[defectives, sample_size], …], p_bar? }
uanalytics_laney_p_chart laney_p_chart(samples, { p_bar?, phi? }) { samples: [[defectives, sample_size], …], p_bar?, phi? }
uanalytics_np_chart np_chart(defectives, sample_size) { defectives: [...], sample_size }
uanalytics_c_chart c_chart(defects) { defects: [...] }
uanalytics_u_chart u_chart(samples, { u_bar? }) { samples: [[defects, units], …], u_bar? }
uanalytics_laney_u_chart laney_u_chart(samples, { u_bar?, phi? }) { samples: [[defects, units], …], u_bar?, phi? }
uanalytics_g_chart g_chart(gaps) { gaps: [...] }
uanalytics_t_chart t_chart(times) { times: [...] }
uanalytics_process_capability process_capability(input) input as is
uanalytics_percentile_capability percentile_capability(input) input as is
uanalytics_gage_rr_xbar_r gage_rr_xbar_r(input) input as is
uanalytics_gage_rr_anova gage_rr_anova(input) input as is
uanalytics_detect_changepoints detect_changepoints(input) input as is
uanalytics_detect_changepoints_multi detect_changepoints_multi(input) input as is
uanalytics_cusum cusum(input) input as is
uanalytics_ewma ewma(input) input as is
uanalytics_anderson_darling_test anderson_darling_test(data) { data: [...] }
uanalytics_adf_test adf_test(input) input as is
uanalytics_correlation_matrix correlation_matrix(variables, { method? }) { variables, method? }
uanalytics_simple_regression simple_regression(x, y) { x, y }
uanalytics_fit_best fit_best(data) { data: [...] }
uanalytics_estimate_period estimate_period(input) input as is
uanalytics_spectral_residual spectral_residual(input) input as is

The composition documented for JavaScript holds here too: imr_chart (or xbar_s_chart) returns sigma_hat, which is what process_capability needs as sigma_within to report the short-term indices, and sigma_hat_df for its sigma_within_df — the FFI does not guess a within sigma from a flat vector any more than the WASM binding does.

The event-time trend functions take { "times": [...], "observation": { "truncation": "time", "end": T } } (or { "truncation": "failure" }) and return the same objects as over WASM: uanalytics_laplace_trend_test, uanalytics_mil_hdbk_189_test, uanalytics_power_law_process_fit.

The reliability and non-normal capability functions take the WASM argument as the request (uanalytics_boxcox_capability, uanalytics_weibull_reliability), wrap a scalar as { "sigma": s } / { "ppm": p } → { "value": … } (uanalytics_sigma_to_ppm, uanalytics_ppm_to_sigma), and take { "failure_times": [...] } for the fits (uanalytics_weibull_mle, uanalytics_weibull_mrr); the responses are the WASM ones.

The hypothesis tests take their WASM arguments as one object and return the WASM results — uanalytics_one_sample_t_test {data, mu0}, uanalytics_two_sample_t_test / uanalytics_mann_whitney_u_test {a, b}, uanalytics_paired_t_test / uanalytics_wilcoxon_signed_rank_test {x, y}, uanalytics_jarque_bera_test / uanalytics_shapiro_wilk_test / uanalytics_mann_kendall_test {data}, uanalytics_one_way_anova / uanalytics_kruskal_wallis_test / uanalytics_levene_test / uanalytics_bartlett_test {groups}, uanalytics_chi_squared_goodness_of_fit {observed, expected}, uanalytics_chi_squared_independence / uanalytics_fisher_exact_test {table}, and uanalytics_bonferroni_correction / uanalytics_benjamini_hochberg {p_values} → {values}.

The .NET client (bindings/csharp/UAnalytics, package UAnalytics) wraps each entry point as a method on AnalyticsClient — XbarRChart, ImrChart, PChart(samples, pBar), LaneyPChart(samples, pBar, phi), ProcessCapability, DetectChangepoints, … — serialising the arguments to the request above and returning the response as a typed record. A non-zero status surfaces as AnalyticsException carrying the native status (Status), the error message, the body's code, parameter and index as ErrorCode, Parameter and Index, and the whole body as Details. The package follows its own version line (it is a binding, not the crate), noted in the CHANGELOG entry that changes it.

Test Status

560 lib tests (576 with `ffi`, 604 with `wasm`) + 88 doc-tests
0 clippy warnings

Dependencies

  • u-numflow -- statistics, special functions, probability distributions

References

  • Montgomery, D.C. (2019). Introduction to Statistical Quality Control, 8th ed.
  • Nelson, L.S. (1984). "The Shewhart Control Chart -- Tests for Special Causes"
  • Abernethy, R.B. (2006). The New Weibull Handbook, 5th ed.
  • Page, E.S. (1954). "Continuous Inspection Schemes", Biometrika
  • Roberts, S.W. (1959). "Control Chart Tests Based on Geometric Moving Averages"
  • Laney, D.B. (2002). "Improved Control Charts for Attributes", Quality Engineering 14(4), 531–537
  • Stephens, M.A. (1974). "EDF Statistics for Goodness of Fit", JASA 69(347), 730–737
  • Box, G.E.P. & Cox, D.R. (1964). "An Analysis of Transformations", JRSS-B 26(2), 211–252

Related

License

MIT