maker-panel 0.13.0

//! Serializes geometry to gerber files.

use crate::InnerAtom;
use conv::TryFrom;
use geo::{Point, Polygon};
use gerber_types::*;

use std::collections::HashMap;

const VERSION: &'static str = env!("CARGO_PKG_VERSION");

#[derive(Debug, Clone, Copy)]
enum ApertureType {
    Circle(f64),
    Rect(f64, f64),
}

fn gerber_prelude<'a>(
    cf: CoordinateFormat,
    ff: Option<FileFunction>,
    apertures: impl Iterator<Item = &'a (i32, ApertureType)>,
) -> Vec<Command> {
    let mut commands =
        vec![
            FunctionCode::GCode(GCode::Comment("Autogenerated Maker Panel".to_string())).into(),
            ExtendedCode::CoordinateFormat(cf).into(),
            ExtendedCode::Unit(Unit::Millimeters).into(),
            ExtendedCode::FileAttribute(FileAttribute::GenerationSoftware(
                GenerationSoftware::new("Maker Panel", "maker-panel", Some(VERSION)),
            ))
            .into(),
            ExtendedCode::FileAttribute(FileAttribute::Part(Part::Single)).into(),
            if let Some(ff) = ff {
                ExtendedCode::FileAttribute(FileAttribute::FileFunction(ff)).into()
            } else {
                FunctionCode::GCode(GCode::Comment("".to_string())).into()
            },
            ExtendedCode::LoadPolarity(Polarity::Dark).into(),
            FunctionCode::GCode(GCode::InterpolationMode(InterpolationMode::Linear)).into(),
        ];

    for (code, shape) in apertures {
        commands.push(
            ExtendedCode::ApertureDefinition(ApertureDefinition {
                code: *code,
                aperture: match shape {
                    ApertureType::Circle(diameter) => Aperture::Circle(Circle {
                        diameter: *diameter,
                        hole_diameter: None,
                    }),
                    ApertureType::Rect(x, y) => Aperture::Rectangle(Rectangular {
                        x: *x,
                        y: *y,
                        hole_diameter: None,
                    }),
                },
            })
            .into(),
        );
    }

    commands
}

fn emit_poly<I: Iterator<Item = geo::Point<f64>>>(commands: &mut Vec<Command>, points: I) {
    let cf = CoordinateFormat::new(4, 6);
    let mut last: Option<Point<f64>> = None;

    for point in points {
        if let Some(cmd) = match last {
            None => FunctionCode::DCode(DCode::Operation(Operation::Move(Coordinates::new(
                CoordinateNumber::try_from(point.x()).unwrap(),
                CoordinateNumber::try_from(point.y()).unwrap(),
                cf,
            ))))
            .into(),

            Some(last) => {
                let x = CoordinateNumber::try_from(point.x()).unwrap();
                let y = CoordinateNumber::try_from(point.y()).unwrap();

                let (dx, dy) = (point.x() - last.x(), point.y() - last.y());
                match (dx < 1.0E-7 && dx > -1.0E-7, dy < 1.0E-7 && dy > -1.0E-7) {
                    (true, true) => None,
                    (_, true) => Some(
                        // Y is the same, X has changed
                        FunctionCode::DCode(DCode::Operation(Operation::Interpolate(
                            Coordinates::at_x(x, cf),
                            None,
                        )))
                        .into(),
                    ),
                    (true, _) => Some(
                        // X is the same, Y has changed
                        FunctionCode::DCode(DCode::Operation(Operation::Interpolate(
                            Coordinates::at_y(y, cf),
                            None,
                        )))
                        .into(),
                    ),
                    (_, _) => Some(
                        FunctionCode::DCode(DCode::Operation(Operation::Interpolate(
                            Coordinates::new(x, y, cf),
                            None,
                        )))
                        .into(),
                    ),
                }
            }
        } {
            commands.push(gerber_types::Command::FunctionCode(cmd));
        }

        last = Some(point.clone());
    }
}

/// Serializes a representation of edge geometry in extender gerber format.
pub fn serialize_edge(poly: Polygon<f64>) -> Result<Vec<Command>, ()> {
    let cf = CoordinateFormat::new(4, 6);
    let mut commands = gerber_prelude(
        cf,
        Some(FileFunction::Profile(Profile::NonPlated)),
        [(10, ApertureType::Circle(0.01))].iter(),
    );
    commands.push(FunctionCode::DCode(DCode::SelectAperture(10)).into());

    emit_poly(&mut commands, poly.exterior().points_iter());
    for poly in poly.interiors() {
        emit_poly(&mut commands, poly.points_iter());
    }

    commands.push(FunctionCode::MCode(MCode::EndOfFile).into());
    Ok(commands)
}

#[derive(Debug, Copy, Clone)]
struct FloatBits(f64);

impl FloatBits {
    fn key(&self) -> u64 {
        unsafe { std::mem::transmute(self.0) }
    }
}

impl std::hash::Hash for FloatBits {
    fn hash<H>(&self, state: &mut H)
    where
        H: std::hash::Hasher,
    {
        self.key().hash(state)
    }
}

impl PartialEq for FloatBits {
    fn eq(&self, other: &FloatBits) -> bool {
        self.key() == other.key()
    }
}

impl Eq for FloatBits {}

/// Serializes a representation of copper/mask features in extender gerber format.
pub fn serialize_layer(
    out_layer: super::Layer,
    features: Vec<InnerAtom>,
    bounds: geo::Rect<f64>,
) -> Result<Vec<Command>, ()> {
    let cf = CoordinateFormat::new(4, 6);

    // Collect all unique sizes to setup as apertures.
    let mut dias = HashMap::new();
    let mut rects = HashMap::new();

    for feature in &features {
        match feature {
            InnerAtom::Circle { radius, layer, .. } => {
                if out_layer == *layer {
                    dias.insert(FloatBits(*radius * 2.0), ());
                }
            }
            InnerAtom::Rect { rect, layer } => {
                if out_layer == *layer {
                    rects.insert((FloatBits(rect.width()), FloatBits(rect.height())), ());
                }
            }
            InnerAtom::Drill { .. } => (), // Drill hits are not on gerbers
            InnerAtom::VScoreH(_) | InnerAtom::VScoreV(_) => {
                if out_layer == super::Layer::FabricationInstructions {
                    dias.insert(FloatBits(0.18), ());
                }
            }
        }
    }

    // Assign codes to each aperture.
    let apertures: Vec<(i32, ApertureType)> = dias
        .keys()
        .map(|fb| ApertureType::Circle(fb.0))
        .chain(
            rects
                .keys()
                .map(|(xfb, yfb)| ApertureType::Rect(xfb.0, yfb.0)),
        )
        .enumerate()
        .map(|(i, f)| (10 + i as i32, f))
        .collect();

    let mut commands = gerber_prelude(
        cf,
        match out_layer {
            super::Layer::FrontCopper => Some(FileFunction::Copper {
                layer: 1,
                pos: ExtendedPosition::Top,
                copper_type: None,
            }),
            super::Layer::BackCopper => Some(FileFunction::Copper {
                layer: 2,
                pos: ExtendedPosition::Bottom,
                copper_type: None,
            }),
            super::Layer::FrontMask => Some(FileFunction::Soldermask {
                pos: Position::Top,
                index: None,
            }),
            super::Layer::BackMask => Some(FileFunction::Soldermask {
                pos: Position::Bottom,
                index: None,
            }),
            super::Layer::FrontLegend => Some(FileFunction::Legend {
                pos: Position::Top,
                index: None,
            }),
            super::Layer::BackLegend => Some(FileFunction::Legend {
                pos: Position::Bottom,
                index: None,
            }),
            super::Layer::FabricationInstructions => None,
        },
        apertures.iter(),
    );

    let mut last_aperture: Option<i32> = None;
    for feature in &features {
        match feature {
            InnerAtom::Circle {
                center,
                radius,
                layer,
                ..
            } => {
                if out_layer == *layer {
                    let code = apertures.iter().find(|&(_, f)| matches!(f, ApertureType::Circle(f)  if *f == (*radius * 2.0))).unwrap().0;
                    if last_aperture != Some(code) {
                        commands.push(FunctionCode::DCode(DCode::SelectAperture(code)).into());
                        last_aperture = Some(code);
                    }

                    let x = CoordinateNumber::try_from(center.x).unwrap();
                    let y = CoordinateNumber::try_from(center.y).unwrap();
                    commands.push(gerber_types::Command::FunctionCode(
                        FunctionCode::DCode(DCode::Operation(Operation::Flash(Coordinates::new(
                            x, y, cf,
                        ))))
                        .into(),
                    ));
                }
            }
            InnerAtom::Rect { rect, layer } => {
                if out_layer == *layer {
                    let code = apertures.iter().find(|&(_, f)| matches!(f, ApertureType::Rect(x, y)  if *x == rect.width() && *y == rect.height())).unwrap().0;
                    if last_aperture != Some(code) {
                        commands.push(FunctionCode::DCode(DCode::SelectAperture(code)).into());
                        last_aperture = Some(code);
                    }

                    let x = CoordinateNumber::try_from(rect.center().x).unwrap();
                    let y = CoordinateNumber::try_from(rect.center().y).unwrap();
                    commands.push(gerber_types::Command::FunctionCode(
                        FunctionCode::DCode(DCode::Operation(Operation::Flash(Coordinates::new(
                            x, y, cf,
                        ))))
                        .into(),
                    ));
                }
            }
            InnerAtom::Drill { .. } => (), // Drill hits are not on gerbers

            InnerAtom::VScoreH(y) => {
                if out_layer == super::Layer::FabricationInstructions {
                    let code = apertures
                        .iter()
                        .find(|&(_, f)| matches!(f, ApertureType::Circle(f)  if *f == 0.18))
                        .unwrap()
                        .0;
                    if last_aperture != Some(code) {
                        commands.push(FunctionCode::DCode(DCode::SelectAperture(code)).into());
                        last_aperture = Some(code);
                    }

                    commands.push(
                        FunctionCode::DCode(DCode::Operation(Operation::Move(Coordinates::new(
                            CoordinateNumber::try_from(bounds.min().x - 3.).unwrap(),
                            CoordinateNumber::try_from(*y).unwrap(),
                            cf,
                        ))))
                        .into(),
                    );
                    commands.push(
                        FunctionCode::DCode(DCode::Operation(Operation::Interpolate(
                            Coordinates::new(
                                CoordinateNumber::try_from(bounds.max().x + 3.).unwrap(),
                                CoordinateNumber::try_from(*y).unwrap(),
                                cf,
                            ),
                            None,
                        )))
                        .into(),
                    );

                    flash_text(
                        "V-SCORE",
                        bounds.max().x + 0.5,
                        *y + 1.,
                        code,
                        cf,
                        &mut commands,
                    );
                }
            }

            InnerAtom::VScoreV(x) => {
                if out_layer == super::Layer::FabricationInstructions {
                    let code = apertures
                        .iter()
                        .find(|&(_, f)| matches!(f, ApertureType::Circle(f)  if *f == 0.18))
                        .unwrap()
                        .0;
                    if last_aperture != Some(code) {
                        commands.push(FunctionCode::DCode(DCode::SelectAperture(code)).into());
                        last_aperture = Some(code);
                    }

                    commands.push(
                        FunctionCode::DCode(DCode::Operation(Operation::Move(Coordinates::new(
                            CoordinateNumber::try_from(*x).unwrap(),
                            CoordinateNumber::try_from(bounds.min().y - 3.).unwrap(),
                            cf,
                        ))))
                        .into(),
                    );
                    commands.push(
                        FunctionCode::DCode(DCode::Operation(Operation::Interpolate(
                            Coordinates::new(
                                CoordinateNumber::try_from(*x).unwrap(),
                                CoordinateNumber::try_from(bounds.max().y + 3.).unwrap(),
                                cf,
                            ),
                            None,
                        )))
                        .into(),
                    );
                }
            }
        }
    }

    commands.push(FunctionCode::MCode(MCode::EndOfFile).into());
    Ok(commands)
}

#[cfg(feature = "text")]
fn flash_text(
    text: &str,
    lx: f64,
    ly: f64,
    d_code: i32,
    cf: CoordinateFormat,
    commands: &mut Vec<Command>,
) {
    commands.push(FunctionCode::DCode(DCode::SelectAperture(d_code)).into());

    // 6x8 font
    for y in 0..8 {
        for x in 0..6 * text.len() {
            let is_set =
                super::text::character_pixel(text.as_bytes()[x / 6] as char, (x % 6) as u32, y);
            if is_set {
                let x2 = CoordinateNumber::try_from(lx + (x as f64 * 0.11)).unwrap();
                let y2 = CoordinateNumber::try_from(ly - (y as f64 * 0.11)).unwrap();
                commands.push(gerber_types::Command::FunctionCode(
                    FunctionCode::DCode(DCode::Operation(Operation::Flash(Coordinates::new(
                        x2, y2, cf,
                    ))))
                    .into(),
                ));
            }
        }
    }
}

#[cfg(not(feature = "text"))]
fn flash_text(
    text: &str,
    lx: f64,
    ly: f64,
    d_code: i32,
    cf: CoordinateFormat,
    commands: &mut Vec<Command>,
) {
}