use super::*;
use crate::{KernelRefusal, KernelStage, OrRefuse};
struct HealPlan {
primary: [usize; 2],
lateral: [usize; 2],
lateral_point: HashMap<usize, Vec3>,
}
fn plan_heal(planes: &[Plane; 4], f_center: Vec3, f_reach: f64) -> Result<HealPlan, KernelRefusal> {
let mut candidates: Vec<HealPlan> = Vec::new();
for start in 0..2usize {
let primary = [start, start + 2];
let lateral = [(start + 1) % 4, (start + 3) % 4];
let Some(line) = intersect_planes(&planes[primary[0]], &planes[primary[1]]) else {
continue;
};
let mut lateral_point = HashMap::default();
let mut ok = true;
for &lat in &lateral {
match intersect_line_plane(&line, &planes[lat]) {
Some(point) if point.sub(f_center).length() <= f_reach => {
lateral_point.insert(lat, point);
}
_ => {
ok = false;
break;
}
}
}
if !ok {
continue;
}
candidates.push(HealPlan {
primary,
lateral,
lateral_point,
});
}
match candidates.len() {
1 => Ok(candidates.pop().unwrap()),
0 => Err(KernelRefusal::ill_posed(
KernelStage::Classify,
"no_reintersection",
"delete_face_and_heal: the neighbours do not re-intersect cleanly \
(parallel planes, non-adjacent healing, or a multi-face gap) — refusing \
rather than emitting an invalid solid",
)),
_ => Err(KernelRefusal::ill_posed(
KernelStage::Classify,
"ambiguous_pair",
"delete_face_and_heal: healing is ambiguous — both opposite neighbour \
pairs re-intersect through the deleted face",
)),
}
}
fn neighbour_position(solid: &BrepSolid, neighbour_id: u64) -> Result<(usize, usize), KernelRefusal> {
find_face(solid, neighbour_id).ok_or_else(|| {
KernelRefusal::internal(
KernelStage::Collect,
"missing_neighbour",
format!("delete_face_and_heal: missing neighbour {neighbour_id}"),
)
})
}
pub(super) use crate::offset_retrim::retrim_planar_face;
pub(super) fn locate_coedge(face: &FaceRecord, edge_id: u64) -> Option<(usize, usize)> {
for (loop_index, loop_record) in face.loops.iter().enumerate() {
for (coedge_index, coedge) in loop_record.coedges.iter().enumerate() {
if coedge.edge_id == edge_id {
return Some((loop_index, coedge_index));
}
}
}
None
}
pub(super) fn coedge_from_vertex(coedge: &CoedgeRecord, edges: &HashMap<u64, EdgeRecord>) -> Option<u64> {
let edge = edges.get(&coedge.edge_id)?;
Some(if coedge.forward {
edge.start_vertex_id
} else {
edge.end_vertex_id
})
}
pub(super) fn coedge_to_vertex(coedge: &CoedgeRecord, edges: &HashMap<u64, EdgeRecord>) -> Option<u64> {
let edge = edges.get(&coedge.edge_id)?;
Some(if coedge.forward {
edge.end_vertex_id
} else {
edge.start_vertex_id
})
}
fn anchored_corners(
solid: &BrepSolid,
boundary_edges: &HashSet<u64>,
corners: &[u64],
neighbours: &[u64; 4],
plan: &HealPlan,
plane_tolerance: f64,
) -> HashMap<usize, u64> {
let held_at = |corner: u64, target: Vec3| -> bool {
solid.edges.iter().filter(|edge| {
!boundary_edges.contains(&edge.id)
&& (edge.start_vertex_id == corner || edge.end_vertex_id == corner)
}).any(|edge| {
solid.shells.iter().flat_map(|shell| &shell.faces).filter(|face| {
!neighbours.contains(&face.id)
&& face.loops.iter().flat_map(|l| &l.coedges).any(|coedge| coedge.edge_id == edge.id)
}).any(|face| {
plane_of_surface(&face.surface, plane_tolerance, "delete_face_and_heal").is_ok_and(|plane| {
target.sub(plane.origin).dot(plane.normal).abs() > plane_tolerance
})
})
})
};
let mut anchored = HashMap::default();
for &lateral in &plan.lateral {
let target = plan.lateral_point[&lateral];
let ends = [corners[lateral], corners[(lateral + 1) % 4]];
let held: Vec<u64> = ends.into_iter().filter(|corner| held_at(*corner, target)).collect();
if let [corner] = held[..] {
let at_target = solid.vertices.iter().any(|vertex| vertex.id == corner && vertex.point.sub(target).length() <= plane_tolerance);
if !at_target {
anchored.insert(lateral, corner);
}
}
}
anchored
}
pub fn delete_face_and_heal(solid: &BrepSolid, face_id: u64) -> Result<BrepSolid, KernelRefusal> {
crate::accept_sound(delete_face_and_heal_impl(solid, face_id)?, "deleteFace")
}
pub(super) fn delete_face_and_heal_impl(
solid: &BrepSolid,
face_id: u64,
) -> Result<BrepSolid, KernelRefusal> {
let mut solid = solid.clone();
let scale = solid_model_scale(&solid);
let tolerance = (scale * 1e-7).max(1e-9);
let (shell_index, face_index) = find_face(&solid, face_id).ok_or_else(|| {
KernelRefusal::input(
KernelStage::Collect,
"face_id",
format!("delete_face_and_heal: no face with id {face_id}"),
)
})?;
let boundary: Vec<(u64, bool)> = {
let face = &solid.shells[shell_index].faces[face_index];
if face.loops.len() != 1 {
return Err(KernelRefusal::unsupported(
KernelStage::Classify,
"multi_loop",
format!(
"delete_face_and_heal: face {face_id} has {} loops; only a simple \
single-loop transition face is supported",
face.loops.len()
),
));
}
face.loops[0]
.coedges
.iter()
.map(|coedge| (coedge.edge_id, coedge.forward))
.collect()
};
let degenerate = |edge_id: u64| solid.edges.iter().any(|edge| edge.id == edge_id && edge.degenerate);
let sides = boundary.iter().filter(|(edge_id, _)| !degenerate(*edge_id)).count();
if boundary.len() != 4 || (sides != boundary.len() && sides != 4) {
return Err(KernelRefusal::unsupported(
KernelStage::Classify,
"side_count",
format!(
"delete_face_and_heal: face {face_id} has {} boundary edges; only 4-sided \
transition faces (a single chamfer/fillet edge) are supported \
(deferred: multi-face gaps)",
if sides != boundary.len() { sides } else { boundary.len() }
),
));
}
let boundary_edge_ids: HashSet<u64> = boundary.iter().map(|(edge_id, _)| *edge_id).collect();
if boundary_edge_ids.len() == 3 {
return heal_closed_transition(&solid, shell_index, face_index, &boundary)
;
}
if boundary_edge_ids.len() != 4 {
return Err(KernelRefusal::unsupported(
KernelStage::Classify,
"repeated_edge",
"delete_face_and_heal: transition face uses an edge more than once \
(deferred: periodic/closed transition)",
));
}
let mut neighbour_ids = [0u64; 4];
for (index, (edge_id, _)) in boundary.iter().enumerate() {
neighbour_ids[index] =
other_face_of_edge(&solid, *edge_id, face_id)?;
}
let unique: HashSet<u64> = neighbour_ids.iter().copied().collect();
if unique.len() != 4 {
return Err(KernelRefusal::unsupported(
KernelStage::Classify,
"repeated_neighbour",
"delete_face_and_heal: the transition face touches a neighbour more \
than once (deferred: periodic/closed transition)",
));
}
let neighbour_planes: [Plane; 4] = {
let mut planes: Vec<Option<Plane>> = Vec::with_capacity(4);
for &neighbour_id in &neighbour_ids {
let (ns, nf) = neighbour_position(&solid, neighbour_id)?;
planes.push(
plane_of_surface(
&solid.shells[ns].faces[nf].surface,
(scale * 1e-6).max(1e-7),
"delete_face_and_heal",
)
.ok(),
);
}
if planes.iter().any(Option::is_none) {
return heal_open_transition_mixed(
&solid,
shell_index,
face_index,
&boundary,
&neighbour_ids,
)
;
}
[
planes[0].unwrap(),
planes[1].unwrap(),
planes[2].unwrap(),
planes[3].unwrap(),
]
};
let transition_vertices: Vec<u64> = boundary
.iter()
.map(|(edge_id, forward)| {
let edge = solid
.edges
.iter()
.find(|edge| edge.id == *edge_id)
.ok_or_else(|| {
KernelRefusal::internal(
KernelStage::Collect,
"missing_edge",
format!("delete_face_and_heal: missing edge {edge_id}"),
)
})?;
Ok(if *forward {
edge.start_vertex_id
} else {
edge.end_vertex_id
})
})
.collect::<Result<Vec<u64>, KernelRefusal>>()?;
if transition_vertices.iter().collect::<HashSet<_>>().len() != 4 {
return Err(KernelRefusal::unsupported(
KernelStage::Classify,
"repeated_corner",
"delete_face_and_heal: transition face has repeated corner vertices \
(deferred: degenerate transition)",
));
}
let mut f_center = Vec3::default();
for &vertex_id in &transition_vertices {
f_center = f_center.add(edge_point(&solid, vertex_id)?);
}
f_center = f_center.scale(0.25);
let mut f_reach = 0.0f64;
for &vertex_id in &transition_vertices {
f_reach = f_reach.max(
edge_point(&solid, vertex_id)
?
.sub(f_center)
.length(),
);
}
let f_reach = f_reach * 3.0 + tolerance;
if let Some(directory) = census_directory() {
record_planar_open_heal(&directory, &solid, face_id);
}
let plan = plan_heal(&neighbour_planes, f_center, f_reach)?;
let mut next_id = max_topology_id(&solid) + 1;
let mut alloc = || {
let value = next_id;
next_id += 1;
value
};
let lateral_a = plan.lateral[0];
let lateral_b = plan.lateral[1];
let point_a = plan.lateral_point[&lateral_a];
let point_b = plan.lateral_point[&lateral_b];
if point_a.sub(point_b).length() <= tolerance {
return Err(KernelRefusal::unsupported(
KernelStage::Classify,
"coincident_corners",
"delete_face_and_heal: recovered corners coincide — the neighbours \
do not bound a clean edge",
));
}
let vertex_a = alloc();
let vertex_b = alloc();
let mut lateral_vertex: HashMap<usize, u64> = HashMap::default();
lateral_vertex.insert(lateral_a, vertex_a);
lateral_vertex.insert(lateral_b, vertex_b);
let sharp_edge_id = alloc();
let sharp_edge = EdgeRecord {
id: sharp_edge_id,
curve: make_line(point_a, point_b).or_refuse(KernelStage::Fragment, "make_line")?,
t0: 0.0,
t1: 1.0,
start_vertex_id: vertex_a,
end_vertex_id: vertex_b,
degenerate: false,
name: None,
};
let lateral_set: HashSet<usize> = plan.lateral.iter().copied().collect();
let plane_tolerance = (scale * 1e-6).max(1e-7);
let anchored_corners =
anchored_corners(&solid, &boundary_edge_ids, &transition_vertices, &neighbour_ids, &plan, plane_tolerance);
let mut collapse: HashMap<u64, u64> = HashMap::default();
for index in 0..4usize {
let previous = (index + 3) % 4;
let lateral_index = if lateral_set.contains(&previous) {
previous
} else if lateral_set.contains(&index) {
index
} else {
return Err(KernelRefusal::internal(
KernelStage::Classify,
"corner_flank",
"delete_face_and_heal: transition corner is not flanked by a \
lateral face (unexpected neighbour ordering)",
));
};
if anchored_corners.get(&lateral_index) == Some(&transition_vertices[index]) {
continue;
}
let target = lateral_vertex[&lateral_index];
collapse.insert(transition_vertices[index], target);
}
let mut bridges: HashMap<u64, (u64, u64)> = HashMap::default();
let mut bridge_of_lateral: HashMap<usize, (u64, u64)> = HashMap::default();
let mut bridge_edges: Vec<EdgeRecord> = Vec::new();
for (lateral_index, corner) in &anchored_corners {
let target = lateral_vertex[lateral_index];
let edge_id = alloc();
let from = edge_point(&solid, *corner)?;
let to = plan.lateral_point[lateral_index];
bridge_edges.push(EdgeRecord {
id: edge_id,
curve: make_line(from, to).or_refuse(KernelStage::Fragment, "make_line")?,
t0: 0.0,
t1: 1.0,
start_vertex_id: *corner,
end_vertex_id: target,
degenerate: false,
name: None,
});
bridges.insert(*corner, (edge_id, target));
bridge_of_lateral.insert(*lateral_index, (edge_id, *corner));
}
let new_vertex_points: HashMap<u64, Vec3> = [(vertex_a, point_a), (vertex_b, point_b)]
.into_iter()
.collect();
let unmoved = solid.edges.clone();
let mut moved: HashSet<u64> = HashSet::default();
for edge in &mut solid.edges {
if boundary_edge_ids.contains(&edge.id) {
continue;
}
let start_target = collapse.get(&edge.start_vertex_id).copied();
let end_target = collapse.get(&edge.end_vertex_id).copied();
if start_target.is_none() && end_target.is_none() {
continue;
}
moved.insert(edge.id);
if edge.curve.straight_segment(tolerance).is_none() {
return Err(KernelRefusal::unsupported(
KernelStage::Classify,
"curved_side_edge",
"delete_face_and_heal: a side edge meeting the transition face is \
not a straight line (deferred: curved neighbour edges)",
));
}
let mut start_point = edge
.curve
.evaluate(edge.t0)
.or_refuse(KernelStage::Fragment, "evaluate")?;
let mut end_point = edge
.curve
.evaluate(edge.t1)
.or_refuse(KernelStage::Fragment, "evaluate")?;
if let Some(target) = start_target {
edge.start_vertex_id = target;
start_point = new_vertex_points[&target];
}
if let Some(target) = end_target {
edge.end_vertex_id = target;
end_point = new_vertex_points[&target];
}
if start_point.sub(end_point).length() <= tolerance {
return Err(KernelRefusal::unsupported(
KernelStage::Fragment,
"collapsed_side_edge",
"delete_face_and_heal: healing would collapse a side edge to zero \
length (deferred: degenerate transition)",
));
}
edge.curve = make_line(start_point, end_point).or_refuse(KernelStage::Fragment, "make_line")?;
edge.t0 = 0.0;
edge.t1 = 1.0;
}
let retrimmed: HashMap<u64, Plane> =
neighbour_ids.iter().copied().zip(neighbour_planes.iter().copied()).collect();
moved_edges_lie_on_their_faces(
&unmoved,
&solid,
&moved,
&retrimmed,
(scale * 1e-6).max(1e-7),
"delete_face_and_heal",
)
?;
let mut edges_by_id: HashMap<u64, EdgeRecord> = solid
.edges
.iter()
.map(|edge| (edge.id, edge.clone()))
.collect();
edges_by_id.insert(sharp_edge_id, sharp_edge.clone());
let old_boundary: HashMap<u64, (u64, u64)> = unmoved
.iter()
.filter(|edge| boundary_edge_ids.contains(&edge.id))
.map(|edge| (edge.id, (edge.start_vertex_id, edge.end_vertex_id)))
.collect();
for &primary_index in &plan.primary {
let primary_edge = boundary[primary_index].0;
let neighbour_id = neighbour_ids[primary_index];
let (ns, nf) = neighbour_position(&solid, neighbour_id)?;
let face = &mut solid.shells[ns].faces[nf];
let (loop_index, coedge_index) = locate_coedge(face, primary_edge).ok_or_else(|| {
KernelRefusal::internal(
KernelStage::Sew,
"primary_coedge",
format!(
"delete_face_and_heal: neighbour {neighbour_id} does not use edge {primary_edge}"
),
)
})?;
let coedges = &face.loops[loop_index].coedges;
let count = coedges.len();
let previous = &coedges[(coedge_index + count - 1) % count];
let next = &coedges[(coedge_index + 1) % count];
let required_from = coedge_to_vertex(previous, &edges_by_id).ok_or_else(|| {
KernelRefusal::internal(
KernelStage::Sew,
"loop_connectivity_from",
"delete_face_and_heal: could not resolve loop connectivity",
)
})?;
let required_to = coedge_from_vertex(next, &edges_by_id).ok_or_else(|| {
KernelRefusal::internal(
KernelStage::Sew,
"loop_connectivity_to",
"delete_face_and_heal: could not resolve loop connectivity",
)
})?;
let bridge_in = bridges.get(&required_from).copied();
let bridge_out = bridges.get(&required_to).copied();
let sharp_from = bridge_in.map_or(required_from, |(_, target)| target);
let sharp_to = bridge_out.map_or(required_to, |(_, target)| target);
let forward = if sharp_from == vertex_a && sharp_to == vertex_b {
true
} else if sharp_from == vertex_b && sharp_to == vertex_a {
false
} else {
return Err(KernelRefusal::internal(
KernelStage::Sew,
"primary_loop_closure",
"delete_face_and_heal: new edge does not close the primary loop \
(unexpected connectivity)",
));
};
let new_coedge = CoedgeRecord {
id: alloc(),
edge_id: sharp_edge_id,
forward,
pcurve: make_line(Vec3::default(), Vec3::new(1.0, 0.0, 0.0))
.or_refuse(KernelStage::Sew, "make_line")?,
};
let placeholder = new_coedge.pcurve.clone();
let mut spliced = Vec::with_capacity(3);
if let Some((edge_id, _)) = bridge_in {
spliced.push(CoedgeRecord { id: alloc(), edge_id, forward: true, pcurve: placeholder.clone() });
}
spliced.push(new_coedge);
if let Some((edge_id, _)) = bridge_out {
spliced.push(CoedgeRecord { id: alloc(), edge_id, forward: false, pcurve: placeholder.clone() });
}
face.loops[loop_index].coedges.splice(coedge_index..=coedge_index, spliced);
}
for &lateral_index in &plan.lateral {
let lateral_edge = boundary[lateral_index].0;
let neighbour_id = neighbour_ids[lateral_index];
let (ns, nf) = neighbour_position(&solid, neighbour_id)?;
let face = &mut solid.shells[ns].faces[nf];
let (loop_index, coedge_index) = locate_coedge(face, lateral_edge).ok_or_else(|| {
KernelRefusal::internal(
KernelStage::Sew,
"lateral_coedge",
format!(
"delete_face_and_heal: neighbour {neighbour_id} does not use edge {lateral_edge}"
),
)
})?;
if let Some(&(edge_id, corner)) = bridge_of_lateral.get(&lateral_index) {
let coedge = &mut face.loops[loop_index].coedges[coedge_index];
let (start, end) = old_boundary[&lateral_edge];
coedge.forward = (if coedge.forward { start } else { end }) == corner;
coedge.edge_id = edge_id;
coedge.id = alloc();
continue;
}
face.loops[loop_index].coedges.remove(coedge_index);
if face.loops[loop_index].coedges.is_empty() {
return Err(KernelRefusal::internal(
KernelStage::Sew,
"emptied_loop",
"delete_face_and_heal: healing emptied a lateral face loop",
));
}
}
solid.shells[shell_index]
.faces
.retain(|face| face.id != face_id);
solid
.edges
.retain(|edge| !boundary_edge_ids.contains(&edge.id));
let removed_vertices: HashSet<u64> =
transition_vertices.iter().copied().filter(|vertex| !bridges.contains_key(vertex)).collect();
solid.edges.push(sharp_edge);
solid.edges.extend(bridge_edges);
solid
.vertices
.retain(|vertex| !removed_vertices.contains(&vertex.id));
solid.vertices.push(VertexRecord {
id: vertex_a,
point: point_a,
});
solid.vertices.push(VertexRecord {
id: vertex_b,
point: point_b,
});
let final_edges: HashMap<u64, EdgeRecord> = solid
.edges
.iter()
.map(|edge| (edge.id, edge.clone()))
.collect();
for neighbour_id in neighbour_ids {
let plane = &retrimmed[&neighbour_id];
let (ns, nf) = neighbour_position(&solid, neighbour_id)?;
retrim_planar_face(
&mut solid.shells[ns].faces[nf],
plane,
&final_edges,
scale,
"delete_face_and_heal",
)
?;
}
let issues = solid.validate();
if !issues.is_empty() {
return Err(KernelRefusal::internal(
KernelStage::Validate,
"validate",
format!("delete_face_and_heal: healed solid failed validation: {issues:?}"),
));
}
Ok(solid)
}
pub fn resolve_face_by_point(solid: &BrepSolid, point: Vec3) -> Result<u64, KernelRefusal> {
let scale = solid_model_scale(&solid);
let mut best: Option<(u64, f64)> = None;
for shell in &solid.shells {
for face in &shell.faces {
let Ok(projection) = crate::project_point_to_surface(&face.surface, point) else {
continue;
};
if best
.map(|(_, known)| projection.distance < known)
.unwrap_or(true)
{
best = Some((face.id, projection.distance));
}
}
}
match best {
Some((face_id, distance)) if distance <= (scale * 1e-3).max(1e-4) => Ok(face_id),
Some((_, distance)) => Err(KernelRefusal::input(
KernelStage::Collect,
"point_off_faces",
format!(
"delete_face_and_heal: no face within tolerance of the point (nearest {distance:.6})"
),
)),
None => Err(KernelRefusal::input(
KernelStage::Collect,
"no_faces",
"delete_face_and_heal: solid has no faces",
)),
}
}