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ogeom_intersect/
section.rs

1//! Where two surfaces meet: the one call.
2//!
3//! Everything else in this crate is a stage: closed forms, seeding, tracing,
4//! fitting. This is the function an application calls, and the one `ogeom-bool`
5//! builds on: give it two surfaces, get back what they do to each other,
6//! with the analytic path taken where it exists and the marched-and-fitted
7//! path where it does not. The caller does not choose; the pair does.
8//!
9//! *Elsewhere* this is `GeomAPI_IntSS` over `IntPatch`/`GeomInt`: one entry
10//! point hiding an analytic dispatch and a walking intersector.
11//!
12//! # What a section curve carries
13//!
14//! Three descriptions, because three consumers: the curve in space for the
15//! edge, and a pcurve per surface for the faces; face splitting happens in
16//! parameter space, and a curve a face cannot express is one it cannot be
17//! split along. Analytic results carry exact pcurves where the projection has
18//! a closed form and `None` where it does not; fitted results always carry
19//! fitted pcurves, because the tracer recorded the parameters as it walked.
20//!
21//! A pcurve here is **same-parameter** with its 3D curve: evaluating either at
22//! the same `t` lands on the same point of the intersection. That is the claim
23//! `docs/DATA_MODEL.md` ยง6 makes edges carry, and it is arranged here by
24//! construction (the 2D curves inherit the 3D curve's own parameterization)
25//! rather than asserted and repaired later.
26
27use ogeom_core::{OgeomResult, Tolerances, ogeom_bail};
28use ogeom_geom::{
29    Circle2d, Curve, Curve2d as _, Curve3d, Ellipse2d, Line2d, PlanarCurve, Surface,
30    SurfaceGeometry,
31};
32use ogeom_math::{Circle2, Ellipse2, Frame2, Point, Point2};
33
34use crate::approx::approximate_branch;
35use crate::contact::trace_tangential;
36use crate::march::{Marching, branches};
37use crate::surface::{Meeting, surface_surface};
38
39/// How to intersect, when the general path runs.
40#[derive(Debug, Clone, Copy, PartialEq)]
41pub struct IntersectOptions {
42    /// The tolerance the fitted curves are held to.
43    pub tolerance: f64,
44    /// The marching settings, for pairs with no closed form.
45    pub marching: Marching,
46}
47
48impl Default for IntersectOptions {
49    fn default() -> Self {
50        Self {
51            tolerance: 1e-6,
52            marching: Marching::default(),
53        }
54    }
55}
56
57/// One curve of a section, with its parameter-space descriptions.
58#[derive(Debug, Clone, PartialEq)]
59pub struct SectionCurve {
60    /// The curve in space.
61    pub curve: Curve,
62    /// The curve in the first surface's parameter space, where it has one.
63    ///
64    /// Always present for a fitted curve. For an exact curve, present when the
65    /// projection has a closed form (a line on a plane, a circle on the
66    /// cylinder it wraps) and `None` where it does not, which is a statement
67    /// about the projection rather than about the curve.
68    pub on_a: Option<PlanarCurve>,
69    /// The same, on the second surface.
70    pub on_b: Option<PlanarCurve>,
71    /// How far this curve may sit from the true intersection.
72    ///
73    /// Zero for an exact curve. For a fitted one, the trace's chord tolerance
74    /// plus the fit's reported error: the sum of the stated parts.
75    pub tolerance: f64,
76    /// Whether the curve came from a closed form.
77    pub exact: bool,
78    /// Whether it is a closed loop.
79    pub closed: bool,
80    /// Whether the surfaces *touch* along this curve rather than crossing
81    /// it.
82    ///
83    /// A tangential contact is a real curve (the two surfaces meet there,
84    /// and a drawing has to show it), but it carries no boundary parity:
85    /// neither surface passes through the other, so nothing is inside on
86    /// one side and outside on the other. Consumers that classify by
87    /// crossing must leave these out of that arithmetic; consumers that
88    /// draw or measure contact want them.
89    pub tangential: bool,
90}
91
92/// What two surfaces do to each other.
93#[derive(Debug, Clone, PartialEq)]
94pub enum SurfaceIntersection {
95    /// They do not meet.
96    ///
97    /// From the general path this means *no crossing was found at the seeding
98    /// resolution*: a branch thinner than the sampling grid is invisible to
99    /// it, and the completeness instrument in `tests/support/coverage.rs` is
100    /// what checks.
101    Apart,
102    /// They touch at isolated points without crossing.
103    Touching(Vec<Point>),
104    /// They meet along these curves.
105    Along(Vec<SectionCurve>),
106    /// They are the same surface wherever they overlap.
107    Same,
108}
109
110/// Where two surfaces meet.
111///
112/// The analytic path answers the pairs with closed forms, exactly, with
113/// tolerance zero. Every other pair is seeded, traced and fitted to
114/// `options.tolerance`, after a pair without a closed form is first measured
115/// for coincidence: two patches lying on one another to within
116/// `options.tolerance` wherever they overlap are [`Same`]. One call, and the
117/// pair decides the path.
118///
119/// # Errors
120///
121/// [`OgeomError::Construction`](ogeom_core::OgeomError::Construction) if the options
122/// are unusable. A pair the marcher finds nothing for is [`Apart`], not an
123/// error; see that variant for what it can and cannot claim.
124///
125/// [`Apart`]: SurfaceIntersection::Apart
126/// [`Same`]: SurfaceIntersection::Same
127pub fn intersect_surfaces(
128    a: &SurfaceGeometry,
129    b: &SurfaceGeometry,
130    options: IntersectOptions,
131    tol: Tolerances,
132) -> OgeomResult<SurfaceIntersection> {
133    if !options.tolerance.is_finite() || options.tolerance <= 0.0 {
134        ogeom_bail!(
135            Construction,
136            "a tolerance of {} is not a distance",
137            options.tolerance
138        );
139    }
140
141    // A plane all but along a drum's axis meets it in an ellipse
142    // kilometres long, whose parameter is too coarse a ruler for the few
143    // millimetres of it the drum's height holds: a crossing solved on it
144    // lands tens of microns off. Over that height it is two lines.
145    if let Some(sections) = near_parallel_plane_drum(a, b, tol) {
146        return Ok(if sections.is_empty() {
147            SurfaceIntersection::Apart
148        } else {
149            SurfaceIntersection::Along(sections)
150        });
151    }
152    match surface_surface(a, b, tol) {
153        Ok(Meeting::Apart) => Ok(SurfaceIntersection::Apart),
154        Ok(Meeting::Same) => Ok(SurfaceIntersection::Same),
155        Ok(Meeting::Touching(points)) => Ok(SurfaceIntersection::Touching(points)),
156        Ok(Meeting::Along(curves)) => {
157            let sections: Vec<SectionCurve> = curves
158                .into_iter()
159                .filter_map(|curve| exact_section(curve, a, b, tol))
160                .collect();
161            Ok(if sections.is_empty() {
162                // Every curve fell outside the surfaces' stated extents: the
163                // unbounded geometries meet, the surfaces as given do not.
164                SurfaceIntersection::Apart
165            } else {
166                SurfaceIntersection::Along(sections)
167            })
168        }
169        // No closed form for this pair. Coincidence is measured first: the
170        // marcher seeds on sign changes, and a pair that never separates
171        // has none, so what it would trace over a coincident pair is noise
172        // under a section's name, and costs seconds to produce.
173        Err(_) if surfaces_coincide(a, b, options.tolerance, tol) => Ok(SurfaceIntersection::Same),
174        // Otherwise the marcher, unless the pair is two drums all but
175        // parallel.
176        Err(_) => match near_parallel_drums(a, b, tol)
177            .or_else(|| ball_through_drum(a, b, tol))
178            .or_else(|| axial_plane_revolution(a, b, tol))
179            .or_else(|| plane_along_spline_lines(a, b, tol))
180        {
181            Some(sections) if sections.is_empty() => Ok(SurfaceIntersection::Apart),
182            Some(sections) => Ok(SurfaceIntersection::Along(sections)),
183            None => marched(a, b, options, tol),
184        },
185    }
186}
187
188/// Whether two surfaces are one surface wherever they overlap, measured to
189/// `reach`.
190///
191/// The closed forms answer this for the pairs they know. Where there is no
192/// closed form it does not stop being a fair question (two patches restated
193/// from one plane are the same surface, and nothing in their control points
194/// says so), but it stops being answerable exactly, so it is measured, and
195/// only for the pairs the analytic layer has declined.
196///
197/// Sampled on the *smaller* window, because the answer is about the region
198/// the two share and a stated window is not that region: a plane's own
199/// extends for a billion units either way, and a grid over it samples
200/// nothing. A sample whose foot lands on the rim of the other is skipped
201/// rather than counted against: the other patch simply does not reach that
202/// far, and a distance measured to its rim is about the window, not the
203/// surface.
204///
205/// One-sided by construction: a pair that crosses puts interior samples well
206/// off the other, so it cannot pass, and a pair this cannot resolve is
207/// marched.
208fn surfaces_coincide(
209    a: &SurfaceGeometry,
210    b: &SurfaceGeometry,
211    reach: f64,
212    tol: Tolerances,
213) -> bool {
214    /// Samples per direction over the window, and how many must land inside
215    /// the other before agreement means anything.
216    const GRID: usize = 6;
217    const EVIDENCE: usize = 4;
218
219    let span = |s: &SurfaceGeometry| -> f64 {
220        let ((ua, ub), (va, vb)) = s.domain();
221        (ub - ua).abs().max((vb - va).abs())
222    };
223    let (sampled, against) = if span(a) <= span(b) { (a, b) } else { (b, a) };
224    let ((ua, ub), (va, vb)) = sampled.domain();
225    if !(ua.is_finite() && ub.is_finite() && va.is_finite() && vb.is_finite()) {
226        return false;
227    }
228    let ((wu0, wu1), (wv0, wv1)) = against.domain();
229    // A twentieth of the window in from each rim: enough that a foot the
230    // search pinned to the rim is not read as one the surface truly reaches.
231    let (mu, mv) = ((wu1 - wu0) * 0.05, (wv1 - wv0) * 0.05);
232
233    let mut evidence = 0_usize;
234    for i in 0..=GRID {
235        for j in 0..=GRID {
236            #[allow(clippy::cast_precision_loss)]
237            let u = ua + (ub - ua) * (i as f64 / GRID as f64);
238            #[allow(clippy::cast_precision_loss)]
239            let v = va + (vb - va) * (j as f64 / GRID as f64);
240            let Ok(p) = sampled.point_at(u, v, tol) else {
241                return false;
242            };
243            let Ok(foot) = ogeom_geom::project_on_surface(against, p, 16, tol) else {
244                return false;
245            };
246            let (fu, fv) = foot.parameters;
247            if fu <= wu0 + mu || fu >= wu1 - mu || fv <= wv0 + mv || fv >= wv1 - mv {
248                continue;
249            }
250            if foot.distance > reach {
251                return false;
252            }
253            evidence += 1;
254        }
255    }
256    evidence >= EVIDENCE
257}
258
259/// A plane through the axis of a surface of revolution whose profile lies
260/// in a plane through that axis: the profile turned to each angle that sets
261/// its plane on the cut, a column of the revolution's chart.
262///
263/// Marched, such a section runs through the pole wherever the profile meets
264/// the axis, where the chart pinches to a point and the march stalls. Here
265/// the profile is cut where it crosses the axis, and each piece is turned to
266/// both angles, the one setting its side of the axis on each half of the
267/// cut: a revolution whose profile crosses the axis covers the section
268/// twice, once from each column, and a face on either column finds its own
269/// piece. `None` for any other plane or profile, and where the turns fall
270/// outside the sweep the answer is empty.
271fn axial_plane_revolution(
272    a: &SurfaceGeometry,
273    b: &SurfaceGeometry,
274    tol: Tolerances,
275) -> Option<Vec<SectionCurve>> {
276    const SAMPLES: u32 = 64;
277    let (plane, revolution, plane_first) = match (a, b) {
278        (SurfaceGeometry::Plane(p), SurfaceGeometry::Revolution(r)) => (p, r, true),
279        (SurfaceGeometry::Revolution(r), SurfaceGeometry::Plane(p)) => (p, r, false),
280        _ => return None,
281    };
282    let cut = plane.plane();
283    let axis = revolution.axis();
284    let normal = cut.normal();
285    if normal.dot(axis.direction).abs() > tol.angular()
286        || cut.signed_distance_to(axis.location).abs() > tol.confusion()
287    {
288        return None;
289    }
290    let profile = revolution.curve();
291    let (v0, v1) = profile.domain();
292    let at = |k: u32| v0 + (v1 - v0) * f64::from(k) / f64::from(SAMPLES);
293    let radial = |v: f64| {
294        let p = profile.point_at(v, tol).ok()?;
295        Some(p - axis.project(p))
296    };
297    // The profile's own side of the axis, from its point furthest off it.
298    let mut widest = ogeom_math::Vector::ZERO;
299    for k in 0..=SAMPLES {
300        let r = radial(at(k))?;
301        if r.magnitude() > widest.magnitude() {
302            widest = r;
303        }
304    }
305    let side = ogeom_math::Direction::new(widest, tol).ok()?;
306    let across = axis.direction.cross_with(side.vector());
307    // Every point of the profile in the plane of the axis and that side.
308    let offset = |v: f64| radial(v).map(|r| (r.dot(side.vector()), r.dot(across)));
309    for k in 0..=SAMPLES {
310        let (_, off) = offset(at(k))?;
311        if off.abs() > tol.confusion() {
312            return None;
313        }
314    }
315    // The pieces between the profile's crossings of the axis, each crossing
316    // narrowed by bisection.
317    let mut cuts = vec![v0];
318    for k in 0..SAMPLES {
319        let (mut lo, mut hi) = (at(k), at(k + 1));
320        let (s_lo, s_hi) = (offset(lo)?.0, offset(hi)?.0);
321        if s_lo.abs() <= tol.confusion() || s_lo * s_hi >= 0.0 {
322            continue;
323        }
324        for _ in 0..80 {
325            let mid = f64::midpoint(lo, hi);
326            if offset(mid)?.0 * s_lo > 0.0 {
327                lo = mid;
328            } else {
329                hi = mid;
330            }
331        }
332        cuts.push(f64::midpoint(lo, hi));
333    }
334    cuts.push(v1);
335    // The turns setting the profile's side on the cut's two halves.
336    let out = axis.direction.cross_with(normal.vector());
337    let first = across.dot(out).atan2(side.vector().dot(out));
338    let (u0, u1) = revolution.domain().0;
339    let turns: Vec<f64> = [first, first + core::f64::consts::PI]
340        .into_iter()
341        .filter_map(|u| {
342            let u = u0 + (u - u0).rem_euclid(core::f64::consts::TAU);
343            let u = if (u - u0 - core::f64::consts::TAU).abs() <= tol.angular() {
344                u0
345            } else {
346                u
347            };
348            (u <= u1 + tol.angular()).then_some(u.min(u1))
349        })
350        .collect();
351    let mut sections = Vec::new();
352    for &u in &turns {
353        let turned = ogeom_geom::Transformable::transformed(
354            profile,
355            &ogeom_math::Transform::rotation(axis, u),
356            tol,
357        )
358        .ok()?;
359        for piece in cuts.windows(2) {
360            let (va, vb) = (piece[0], piece[1]);
361            if vb - va <= tol.parametric() {
362                continue;
363            }
364            let curve: Curve = ogeom_geom::TrimmedCurve::new(turned.clone(), va, vb, tol)
365                .ok()?
366                .into();
367            let column: PlanarCurve = Line2d::over(
368                ogeom_math::Axis2::new(Point2::new(u, 0.0), ogeom_math::Direction2::Y),
369                va,
370                vb,
371            )
372            .ok()?
373            .into();
374            let flat = exact_pcurve(&curve, (va, vb), a_or_b(plane_first, a, b), tol);
375            let (on_a, on_b) = if plane_first {
376                (flat, Some(column))
377            } else {
378                (Some(column), flat)
379            };
380            sections.push(SectionCurve {
381                on_a,
382                on_b,
383                tolerance: 0.0,
384                exact: true,
385                closed: false,
386                tangential: false,
387                curve,
388            });
389        }
390    }
391    Some(sections)
392}
393
394/// A plane holding whole columns or rows of a spline surface, and meeting
395/// it nowhere else: those iso lines, exactly.
396///
397/// A surface of revolution converted to a spline and scaled keeps its
398/// meridians as columns, and a plane through its axis holds two of them,
399/// one often the seam along the chart's border. Marched, such a section
400/// runs along the chart's edge or through its poles and is not found. An
401/// iso line lies in the plane where every control point of it does, which
402/// is a root of each control point's weighted distance to the plane, found
403/// along the chart. The answer stands only where a grid over the chart
404/// finds the surface on one side of the plane between the lines found;
405/// anything else meets the plane elsewhere too and is marched.
406fn plane_along_spline_lines(
407    a: &SurfaceGeometry,
408    b: &SurfaceGeometry,
409    tol: Tolerances,
410) -> Option<Vec<SectionCurve>> {
411    const SAMPLES: u32 = 96;
412    let (plane, spline, plane_first) = match (a, b) {
413        (SurfaceGeometry::Plane(p), SurfaceGeometry::BSpline(s)) => (p.plane(), s, true),
414        (SurfaceGeometry::BSpline(s), SurfaceGeometry::Plane(p)) => (p.plane(), s, false),
415        _ => return None,
416    };
417    let distance = |p: Point| plane.signed_distance_to(p);
418    let ((u0, u1), (v0, v1)) = spline.domain();
419    // An iso line's control points' weighted distances to the plane, and
420    // whether the line has any length.
421    let line_at = |along_u: bool, t: f64| -> Option<ogeom_geom::BSplineCurve> {
422        if along_u {
423            spline.iso_u_curve(t, tol).ok()
424        } else {
425            spline.iso_v_curve(t, tol).ok()
426        }
427    };
428    let weighted = |curve: &ogeom_geom::BSplineCurve| -> Vec<f64> {
429        curve
430            .control_points()
431            .iter()
432            .map(|w| w.weight * distance(w.point()))
433            .collect()
434    };
435    let lies_in = |curve: &ogeom_geom::BSplineCurve| {
436        curve
437            .control_points()
438            .iter()
439            .all(|w| distance(w.point()).abs() <= tol.confusion())
440    };
441    let has_length = |curve: &ogeom_geom::BSplineCurve| {
442        let first = curve.control_points()[0].point();
443        curve
444            .control_points()
445            .iter()
446            .any(|w| w.point().distance(first) > tol.confusion())
447    };
448    // The iso lines of one family lying in the plane: the chart's borders,
449    // and every root of the control point that strays furthest.
450    let found = |along_u: bool| -> Option<Vec<f64>> {
451        let (lo, hi) = if along_u { (u0, u1) } else { (v0, v1) };
452        let at = |k: u32| lo + (hi - lo) * f64::from(k) / f64::from(SAMPLES);
453        let rows: Vec<Vec<f64>> = (0..=SAMPLES)
454            .map(|k| line_at(along_u, at(k)).map(|c| weighted(&c)))
455            .collect::<Option<_>>()?;
456        let count = rows[0].len();
457        if rows.iter().any(|r| r.len() != count) {
458            return None;
459        }
460        let widest = (0..count).max_by(|&i, &j| {
461            let spread = |i: usize| rows.iter().fold(0.0_f64, |m, r| m.max(r[i].abs()));
462            spread(i).total_cmp(&spread(j))
463        })?;
464        let mut roots = vec![lo, hi];
465        for k in 0..SAMPLES {
466            let (mut a, mut b) = (at(k), at(k + 1));
467            let (da, db) = (rows[k as usize][widest], rows[k as usize + 1][widest]);
468            if da == 0.0 {
469                roots.push(a);
470                continue;
471            }
472            if da * db > 0.0 {
473                continue;
474            }
475            let sign = da.signum();
476            for _ in 0..80 {
477                let mid = f64::midpoint(a, b);
478                let d = weighted(&line_at(along_u, mid)?)[widest];
479                if d * sign > 0.0 {
480                    a = mid;
481                } else {
482                    b = mid;
483                }
484            }
485            roots.push(f64::midpoint(a, b));
486        }
487        roots.sort_by(f64::total_cmp);
488        roots.dedup_by(|x, y| (*x - *y).abs() <= tol.parametric());
489        Some(
490            roots
491                .into_iter()
492                .filter(|&t| line_at(along_u, t).is_some_and(|c| lies_in(&c) && has_length(&c)))
493                .collect(),
494        )
495    };
496    let columns = found(true)?;
497    let rows = found(false)?;
498    if columns.is_empty() && rows.is_empty() {
499        return None;
500    }
501    // The chart cut by the lines found into cells: the surface keeps to one
502    // side of the plane within each, or it meets the plane elsewhere too.
503    let strip = |lines: &[f64], t: f64| lines.iter().filter(|&&x| x < t).count();
504    let near_line = |lines: &[f64], t: f64, span: f64| {
505        lines
506            .iter()
507            .any(|&x| (x - t).abs() <= span / f64::from(SAMPLES) * 0.25)
508    };
509    let mut sides: std::collections::HashMap<(usize, usize), f64> =
510        std::collections::HashMap::new();
511    let band = tol.confusion() * 10.0;
512    for i in 0..=SAMPLES {
513        let u = u0 + (u1 - u0) * (f64::from(i) + 0.5) / f64::from(SAMPLES + 1);
514        if near_line(&columns, u, u1 - u0) {
515            continue;
516        }
517        for j in 0..=SAMPLES {
518            let v = v0 + (v1 - v0) * (f64::from(j) + 0.5) / f64::from(SAMPLES + 1);
519            if near_line(&rows, v, v1 - v0) {
520                continue;
521            }
522            let d = distance(spline.point_at(u, v, tol).ok()?);
523            if d.abs() <= band {
524                continue;
525            }
526            let cell = (strip(&columns, u), strip(&rows, v));
527            match sides.get(&cell) {
528                Some(side) if side * d < 0.0 => return None,
529                Some(_) => {}
530                None => {
531                    sides.insert(cell, d.signum());
532                }
533            }
534        }
535    }
536    // Each line must be a crossing, the cells either side of it on
537    // opposite sides of the plane (across the border of a closed chart,
538    // the cells at its two ends). A line the surface only touches, or with
539    // no cell beside it to say, is a tangency the marcher and the contact
540    // handling answer, and so is the whole pair.
541    let closed_u = spline.is_closed_u(tol);
542    let closed_v = spline.is_closed_v(tol);
543    let side_of = |cu: Option<usize>, cv: Option<usize>| -> Option<f64> {
544        let mut found = sides
545            .iter()
546            .filter(|((u, v), _)| cu.is_none_or(|c| c == *u) && cv.is_none_or(|c| c == *v))
547            .map(|(_, s)| *s);
548        let first = found.next()?;
549        found.all(|s| s == first).then_some(first)
550    };
551    let crosses = |k: usize, count: usize, closed: bool, cell: &dyn Fn(usize) -> Option<f64>| {
552        let below = cell(k).or_else(|| closed.then(|| (0..=count).rev().find_map(cell)).flatten());
553        let above = cell(k + 1).or_else(|| closed.then(|| (0..=count).find_map(cell)).flatten());
554        matches!((below, above), (Some(x), Some(y)) if x * y < 0.0)
555    };
556    for k in 0..columns.len() {
557        if !crosses(k, columns.len(), closed_u, &|c| side_of(Some(c), None)) {
558            return None;
559        }
560    }
561    for k in 0..rows.len() {
562        if !crosses(k, rows.len(), closed_v, &|c| side_of(None, Some(c))) {
563            return None;
564        }
565    }
566    let mut sections = Vec::new();
567    let mut emit = |along_u: bool, t: f64| -> Option<()> {
568        let iso = line_at(along_u, t)?;
569        let curve: Curve = iso.into();
570        let range = curve.domain();
571        let chart: PlanarCurve = if along_u {
572            Line2d::over(
573                ogeom_math::Axis2::new(Point2::new(t, 0.0), ogeom_math::Direction2::Y),
574                range.0,
575                range.1,
576            )
577        } else {
578            Line2d::over(
579                ogeom_math::Axis2::new(Point2::new(0.0, t), ogeom_math::Direction2::X),
580                range.0,
581                range.1,
582            )
583        }
584        .ok()?
585        .into();
586        let flat = exact_pcurve(&curve, range, a_or_b(plane_first, a, b), tol)?;
587        let (on_a, on_b) = if plane_first {
588            (Some(flat), Some(chart))
589        } else {
590            (Some(chart), Some(flat))
591        };
592        sections.push(SectionCurve {
593            on_a,
594            on_b,
595            tolerance: 0.0,
596            exact: true,
597            closed: curve.is_closed(tol),
598            tangential: false,
599            curve,
600        });
601        Some(())
602    };
603    // Every line found: the chart's two borders across a closed surface
604    // are one line in space, stated once.
605    for (k, &u) in columns.iter().enumerate() {
606        if closed_u
607            && k + 1 == columns.len()
608            && k > 0
609            && columns[0] == u0
610            && (u - u1).abs() <= tol.parametric()
611        {
612            continue;
613        }
614        emit(true, u)?;
615    }
616    for (k, &v) in rows.iter().enumerate() {
617        if closed_v
618            && k + 1 == rows.len()
619            && k > 0
620            && rows[0] == v0
621            && (v - v1).abs() <= tol.parametric()
622        {
623            continue;
624        }
625        emit(false, v)?;
626    }
627    Some(sections)
628}
629
630/// The first surface where `first` holds, else the second.
631fn a_or_b<'s>(first: bool, a: &'s SurfaceGeometry, b: &'s SurfaceGeometry) -> &'s SurfaceGeometry {
632    if first { a } else { b }
633}
634
635/// Two drums whose axes are all but parallel, over the height they share.
636///
637/// Parallel drums meet in straight lines along their axes, and drums whose
638/// axes lean a ten-thousandth apart (a drilled hole beside a fillet of a
639/// converted mesh, each axis fitted to its own facets) meet in a quartic
640/// that departs from those lines by less than a micron over any height a
641/// part has. Marched, it comes back as fitted curves that cost seconds to
642/// cross and wander where the drums nearly touch. Here each is solved in
643/// the cross-sections along the shared height and kept as the line through
644/// its ends where every station lies near it, that departure stated as the
645/// section's tolerance.
646///
647/// `None` where the axes lean further, where the drums do not cross
648/// cleanly at every station (a crossing starting part way up, or a near
649/// touch), or where a station strays: the marcher answers those. An empty
650/// answer is drums that share no height.
651fn near_parallel_drums(
652    a: &SurfaceGeometry,
653    b: &SurfaceGeometry,
654    tol: Tolerances,
655) -> Option<Vec<SectionCurve>> {
656    const LEAN: f64 = 1e-3;
657    let (SurfaceGeometry::Cylinder(sa), SurfaceGeometry::Cylinder(sb)) = (a, b) else {
658        return None;
659    };
660    let (ca, cb) = (sa.cylinder(), sb.cylinder());
661    let (axis_a, axis_b) = (ca.axis(), cb.axis());
662    let (da, db) = (axis_a.direction.vector(), axis_b.direction.vector());
663    let (ra, rb) = (ca.radius(), cb.radius());
664    let cos = da.dot(db);
665    if da.cross(db).magnitude() > LEAN || cos.abs() < 0.5 {
666        return None;
667    }
668    let (pa, pb) = (axis_a.location, axis_b.location);
669    // The shared height, measured along the first axis.
670    let (_, (a0, a1)) = a.domain();
671    let (_, (b0, b1)) = b.domain();
672    let along = |v: f64| (pb - pa).dot(da) + v * cos;
673    let (lo, hi) = (
674        a0.min(a1).max(along(b0).min(along(b1))),
675        a0.max(a1).min(along(b0).max(along(b1))),
676    );
677    if !(lo.is_finite() && hi.is_finite()) {
678        return None;
679    }
680    if hi - lo <= tol.confusion() {
681        return Some(Vec::new());
682    }
683    // Where the two cross-sections at a station meet, left and right of
684    // the line of centres: the second drum's section is an ellipse only a
685    // square of its lean away from a circle, a stated part of the stray.
686    let meet = |z: f64| -> Option<[Point; 2]> {
687        let centre_a = pa + da * z;
688        let s = (centre_a - pb).dot(da) / cos;
689        let centre_b = pb + db * s;
690        let mut between = centre_b - centre_a;
691        between = between - da * between.dot(da);
692        let d = between.magnitude();
693        // Axes, or a touch, well inside the weld distance are one: the
694        // sliver between the drums is welded rather than sectioned. Half
695        // of it, so a sliver at the weld distance itself is sectioned
696        // whole rather than lost between the two readings.
697        let margin = tol.confusion() * 50.0;
698        if d <= margin || d >= ra + rb - margin || d <= (ra - rb).abs() + margin {
699            return None;
700        }
701        let x = (d * d + ra * ra - rb * rb) / (2.0 * d);
702        let h = (ra * ra - x * x).max(0.0).sqrt();
703        let ex = between / d;
704        let ey = da.cross(ex);
705        Some([centre_a + ex * x + ey * h, centre_a + ex * x - ey * h])
706    };
707    lines_through_stations(lo, hi, meet, rb * (1.0 / cos.abs() - 1.0), tol)
708}
709
710/// How far a near-parallel pair's sections may stray from the true
711/// crossing: what a fitted section typically carries.
712const NEAR_PARALLEL_STRAY: f64 = 1e-5;
713
714/// The two curves a near-parallel pair meets in over the height `lo..hi`,
715/// from where `meet` puts the crossing at each height: the line through the
716/// ends where every station lies within a micron of it, else a cubic
717/// through the stations at their heights, checked midway between them.
718/// Either is kept within [`NEAR_PARALLEL_STRAY`], the departure stated as
719/// its tolerance. `None` where a station has no clean crossing or the
720/// curve strays.
721fn lines_through_stations(
722    lo: f64,
723    hi: f64,
724    meet: impl Fn(f64) -> Option<[Point; 2]>,
725    stated: f64,
726    tol: Tolerances,
727) -> Option<Vec<SectionCurve>> {
728    const STATIONS: u32 = 32;
729    const STRAIGHT: f64 = 1e-6;
730    let at = |k: f64| (hi - lo).mul_add(k / f64::from(STATIONS), lo);
731    let heights: Vec<f64> = (0..=STATIONS).map(|k| at(f64::from(k))).collect();
732    let met: Vec<[Point; 2]> = heights.iter().map(|&z| meet(z)).collect::<Option<_>>()?;
733    let between: Vec<[Point; 2]> = (0..STATIONS)
734        .map(|k| meet(at(f64::from(k) + 0.5)))
735        .collect::<Option<_>>()?;
736    let mut out = Vec::with_capacity(2);
737    for side in 0..2 {
738        let (from, to) = (met[0][side], met[met.len() - 1][side]);
739        let span = to - from;
740        let length = span.magnitude();
741        if length <= tol.confusion() {
742            return None;
743        }
744        let off_line = |p: Point| {
745            let t = (p - from).dot(span) / (length * length);
746            p.distance(from + span * t)
747        };
748        let stray = met
749            .iter()
750            .chain(&between)
751            .map(|pair| off_line(pair[side]))
752            .fold(0.0_f64, f64::max);
753        let (curve, stray): (Curve, f64) = if stray <= STRAIGHT {
754            (
755                ogeom_geom::LineCurve::segment(from, to, tol).ok()?.into(),
756                stray,
757            )
758        } else {
759            let points: Vec<Point> = met.iter().map(|pair| pair[side]).collect();
760            let fitted =
761                ogeom_geom::fit::fit_points_at(&heights, &points, 3, tol.confusion(), tol).ok()?;
762            let curve: Curve = fitted.curve.into();
763            let mut worst = fitted.error;
764            for (k, pair) in (0..STATIONS).zip(&between) {
765                let p = curve.point_at(at(f64::from(k) + 0.5), tol).ok()?;
766                worst = worst.max(p.distance(pair[side]));
767            }
768            (curve, worst)
769        };
770        let tolerance = stray + stated + tol.confusion();
771        if tolerance > NEAR_PARALLEL_STRAY {
772            return None;
773        }
774        out.push(SectionCurve {
775            curve,
776            on_a: None,
777            on_b: None,
778            tolerance,
779            exact: false,
780            closed: false,
781            tangential: false,
782        });
783    }
784    Some(out)
785}
786
787/// A drum passing clean through a ball: every line along the drum meets
788/// the ball twice, within the drum's height.
789///
790/// Then each of the two loops the drum and ball meet in is a function of
791/// the angle round the drum: at each angle, where the line along the drum
792/// enters and leaves the ball is a quadratic's two roots. The loops are
793/// sampled so, exactly, and fitted closed, the fit's error stated as the
794/// section's tolerance. Marched instead, a drum that all but grazes the
795/// ball's far side leaves loops long and thin, and the trace wanders along
796/// them past any bound. `None` where some line misses or grazes the ball,
797/// or leaves the drum's height: the marcher answers those.
798fn ball_through_drum(
799    a: &SurfaceGeometry,
800    b: &SurfaceGeometry,
801    tol: Tolerances,
802) -> Option<Vec<SectionCurve>> {
803    const SAMPLES: u32 = 256;
804    const STRAY: f64 = 1e-5;
805    let (ball, drum, ball_first) = match (a, b) {
806        (SurfaceGeometry::Sphere(s), SurfaceGeometry::Cylinder(c)) => (s, c, true),
807        (SurfaceGeometry::Cylinder(c), SurfaceGeometry::Sphere(s)) => (s, c, false),
808        _ => return None,
809    };
810    let (sphere, cylinder) = (ball.sphere(), drum.cylinder());
811    let frame = cylinder.frame();
812    let (x, y, d) = (frame.x().vector(), frame.y().vector(), frame.z().vector());
813    let (origin, r) = (frame.origin(), cylinder.radius());
814    let (centre, big) = (sphere.centre(), sphere.radius());
815    let ball_frame = sphere.frame();
816    let (_, (h0, h1)) = drum.domain();
817    // A line that only just meets the ball leaves the loop turning sharply
818    // there; a tenth of the drum's radius of chord inside the ball keeps
819    // the loops smooth enough to fit.
820    let margin = r * 0.1;
821    // Where the line along the drum at `angle` enters and leaves the ball.
822    let heights = |angle: f64| -> Option<[f64; 2]> {
823        let foot = origin + (x * angle.cos() + y * angle.sin()) * r;
824        let w = foot - centre;
825        let half = d.dot(w);
826        let disc = half.mul_add(half, -(w.dot(w) - big * big));
827        if disc <= margin * margin {
828            return None;
829        }
830        let root = disc.sqrt();
831        let pair = [-half - root, -half + root];
832        pair.iter().all(|v| *v >= h0 && *v <= h1).then_some(pair)
833    };
834    let at = |angle: f64, v: f64| origin + (x * angle.cos() + y * angle.sin()) * r + d * v;
835    // The ball's longitude and latitude of a point, as its chart reads them.
836    let on_ball = |p: Point, before: Option<Point2>| -> Point2 {
837        let local = ball_frame.to_local(p);
838        let lat = local.z.atan2(local.x.hypot(local.y));
839        let mut lon = local.y.atan2(local.x).rem_euclid(core::f64::consts::TAU);
840        if let Some(prev) = before {
841            while lon - prev.x > core::f64::consts::PI {
842                lon -= core::f64::consts::TAU;
843            }
844            while prev.x - lon > core::f64::consts::PI {
845                lon += core::f64::consts::TAU;
846            }
847        }
848        Point2::new(lon, lat)
849    };
850    let angle_of = |k: f64| core::f64::consts::TAU * k / f64::from(SAMPLES);
851    let params: Vec<f64> = (0..=SAMPLES).map(|k| angle_of(f64::from(k))).collect();
852    let mut sampled: Vec<[f64; 2]> = Vec::with_capacity(params.len());
853    for &angle in &params {
854        sampled.push(heights(angle)?);
855    }
856    let mut out = Vec::with_capacity(2);
857    for side in 0..2 {
858        let points: Vec<Point> = params
859            .iter()
860            .zip(&sampled)
861            .map(|(&angle, pair)| at(angle, pair[side]))
862            .collect();
863        let on_drum: Vec<Point2> = params
864            .iter()
865            .zip(&sampled)
866            .map(|(&angle, pair)| Point2::new(angle, pair[side]))
867            .collect();
868        let mut on_sphere: Vec<Point2> = Vec::with_capacity(points.len());
869        for p in &points {
870            let q = on_ball(*p, on_sphere.last().copied());
871            on_sphere.push(q);
872        }
873        let target = tol.confusion() * 10.0;
874        let curve: Curve = ogeom_geom::fit::fit_points_at(&params, &points, 3, target, tol)
875            .ok()?
876            .curve
877            .into();
878        let drum_image: PlanarCurve =
879            ogeom_geom::fit::fit_points_2d_at(&params, &on_drum, 3, target, tol)
880                .ok()?
881                .curve
882                .into();
883        let ball_image: PlanarCurve =
884            ogeom_geom::fit::fit_points_2d_at(&params, &on_sphere, 3, target, tol)
885                .ok()?
886                .curve
887                .into();
888        // Checked at the samples and midway between them: the curve, and
889        // each surface read through its image, against the true meeting.
890        let mut stray = 0.0_f64;
891        for k in 0..(2 * SAMPLES) {
892            let angle = angle_of(f64::from(k) / 2.0);
893            let truth = at(angle, heights(angle)?[side]);
894            let on_curve = curve.point_at(angle, tol).ok()?;
895            let uv = drum_image.point_at(angle, tol).ok()?;
896            let through_drum = drum.point_at(uv.x, uv.y, tol).ok()?;
897            let uv = ball_image.point_at(angle, tol).ok()?;
898            let through_ball = ball.point_at(uv.x, uv.y, tol).ok()?;
899            stray = stray
900                .max(truth.distance(on_curve))
901                .max(truth.distance(through_drum))
902                .max(truth.distance(through_ball));
903        }
904        let tolerance = stray.max(tol.confusion());
905        if tolerance > STRAY {
906            return None;
907        }
908        let (on_a, on_b) = if ball_first {
909            (ball_image, drum_image)
910        } else {
911            (drum_image, ball_image)
912        };
913        out.push(SectionCurve {
914            curve,
915            on_a: Some(on_a),
916            on_b: Some(on_b),
917            tolerance,
918            exact: false,
919            closed: true,
920            tangential: false,
921        });
922    }
923    Some(out)
924}
925
926/// A plane leaning all but along a drum's axis, over the drum's height.
927///
928/// The closed form is an ellipse whose long axis is the drum's radius over
929/// the lean, kilometres for a facet group fitted a hundred-thousandth off
930/// a hole's axis. Its parameter spans the few millimetres the drum holds in
931/// a millionth of a turn, and crossings solved on it are only as good as
932/// that ruler. The crossing is solved instead in the drum's cross-sections
933/// along its height and kept as two lines where they hold, as
934/// [`near_parallel_drums`] does. `None` where the lean is exactly nothing
935/// (the closed form's lines are exact) or more than a thousandth, or where
936/// the plane does not cross the drum cleanly all the way up.
937fn near_parallel_plane_drum(
938    a: &SurfaceGeometry,
939    b: &SurfaceGeometry,
940    tol: Tolerances,
941) -> Option<Vec<SectionCurve>> {
942    const LEAN: f64 = 1e-3;
943    const SPAN: f64 = 3e4;
944    let (plane, drum, surface) = match (a, b) {
945        (SurfaceGeometry::Plane(p), SurfaceGeometry::Cylinder(c)) => (p.plane(), c.cylinder(), b),
946        (SurfaceGeometry::Cylinder(c), SurfaceGeometry::Plane(p)) => (p.plane(), c.cylinder(), a),
947        _ => return None,
948    };
949    let axis = drum.axis();
950    let (d, r) = (axis.direction.vector(), drum.radius());
951    let n = plane.normal().vector();
952    let lean = n.dot(d).abs();
953    // Only where the ellipse is thirty metres or more across: there a
954    // parameter solved to its last billionth lands tens of nanometres off in
955    // space, past the weld of a face with tight edges. A shorter one is
956    // ruler enough, and its closed form crosses faster than a fitted curve.
957    if lean <= tol.angular() || lean > LEAN || r / lean < SPAN {
958        return None;
959    }
960    let across = n - d * n.dot(d);
961    let k = across.magnitude();
962    let e1 = across / k;
963    let e2 = d.cross(e1);
964    let (_, (lo, hi)) = surface.domain();
965    if !(lo.is_finite() && hi.is_finite()) || hi - lo <= tol.confusion() {
966        return None;
967    }
968    let meet = |z: f64| -> Option<[Point; 2]> {
969        let centre = axis.location + d * z;
970        let u = -plane.signed_distance_to(centre) / k;
971        let margin = tol.confusion() * 1e3;
972        if u.abs() >= r - margin {
973            return None;
974        }
975        let w = r.mul_add(r, -(u * u)).sqrt();
976        Some([centre + e1 * u + e2 * w, centre + e1 * u - e2 * w])
977    };
978    lines_through_stations(lo, hi, meet, 0.0, tol)
979}
980
981/// An exact curve dressed as a section, clipped to the surfaces it lies on.
982///
983/// The analytic layer works on the unbounded geometry (a plane and a cylinder
984/// meet in unbounded lines), but the *surfaces* carry finite extents, and a
985/// section running a billion units past both is not something an edge can be
986/// built on. A line is clipped to the parameter interval where it is inside
987/// both extents, through its exact pcurves; a curve wholly outside either
988/// extent is dropped, or the boolean above would see a phantom edge on a
989/// region the face does not have.
990///
991/// A *closed* curve partially outside an extent is kept whole: cutting it into
992/// arcs is the restriction problem, and the restriction that matters is the
993/// face's trim, which is the boolean's job. The extent here is only the
994/// surface's parameterization window.
995fn exact_section(
996    curve: Curve,
997    a: &SurfaceGeometry,
998    b: &SurfaceGeometry,
999    tol: Tolerances,
1000) -> Option<SectionCurve> {
1001    let closed = match &curve {
1002        Curve::Circle(_) | Curve::Ellipse(_) => true,
1003        _ => curve.is_closed(tol),
1004    };
1005    let range = curve.domain();
1006    let on_a = exact_pcurve(&curve, range, a, tol);
1007    let on_b = exact_pcurve(&curve, range, b, tol);
1008
1009    if let Curve::Line(_) = &curve {
1010        // Clip through whichever pcurves exist; a missing pcurve leaves that
1011        // surface's extent unenforced, which errs long rather than wrong.
1012        let mut interval = curve.domain();
1013        if let Some(p) = &on_a {
1014            interval = intersect_intervals(interval, inside_box(p, a))?;
1015        }
1016        if let Some(p) = &on_b {
1017            interval = intersect_intervals(interval, inside_box(p, b))?;
1018        }
1019        let (lo, hi) = interval;
1020        let Curve::Line(line) = &curve else {
1021            unreachable!()
1022        };
1023        let clipped: Curve = ogeom_geom::LineCurve::over(line.axis(), lo, hi)
1024            .ok()?
1025            .into();
1026        let clip2 = |p: &PlanarCurve| -> Option<PlanarCurve> {
1027            let PlanarCurve::Line(l) = p else {
1028                return Some(p.clone());
1029            };
1030            Some(Line2d::over(l.axis(), lo, hi).ok()?.into())
1031        };
1032        let (ca, cb) = (on_a.as_ref().and_then(clip2), on_b.as_ref().and_then(clip2));
1033        let tangential = touching_along(&clipped, ca.as_ref(), cb.as_ref(), a, b, tol);
1034        return Some(SectionCurve {
1035            on_a: ca,
1036            on_b: cb,
1037            tolerance: 0.0,
1038            exact: true,
1039            closed: false,
1040            tangential,
1041            curve: clipped,
1042        });
1043    }
1044
1045    // A closed curve: dropped only when wholly outside an extent it has a
1046    // pcurve to check against.
1047    for (pcurve, surface) in [(&on_a, a), (&on_b, b)] {
1048        if let Some(p) = pcurve
1049            && !touches_box(p, surface, tol)
1050        {
1051            return None;
1052        }
1053    }
1054    let tangential = touching_along(&curve, on_a.as_ref(), on_b.as_ref(), a, b, tol);
1055    Some(SectionCurve {
1056        on_a,
1057        on_b,
1058        tolerance: 0.0,
1059        exact: true,
1060        closed,
1061        tangential,
1062        curve,
1063    })
1064}
1065
1066/// Whether the surfaces touch along an exact curve rather than crossing it:
1067/// their normals parallel at stations along its length.
1068///
1069/// Decided through the curve's own pcurves, which is where the normals can
1070/// be read without inverting anything. A curve missing a pcurve on either
1071/// surface is reported as a crossing, the honest default, since a section
1072/// nobody can place in a chart is one nothing can classify as contact
1073/// either.
1074fn touching_along(
1075    curve: &Curve,
1076    on_a: Option<&PlanarCurve>,
1077    on_b: Option<&PlanarCurve>,
1078    a: &SurfaceGeometry,
1079    b: &SurfaceGeometry,
1080    tol: Tolerances,
1081) -> bool {
1082    // The chart position of a sample: through the pcurve where one exists,
1083    // through the surface's own closed-form inversion where not. A meridian
1084    // through a sphere's poles has no pcurve (its longitude jumps half a
1085    // turn at each pole), but every *point* of it inverts fine, and a
1086    // tangency that would be missed for want of a pcurve becomes a crossing
1087    // section lying along a face's own boundary, which is the worst thing a
1088    // section can be.
1089    let sample_uv = |pc: Option<&PlanarCurve>,
1090                     surface: &SurfaceGeometry,
1091                     t: f64|
1092     -> Option<ogeom_math::Point2> {
1093        if let Some(pc) = pc {
1094            return pc.point_at(t, tol).ok();
1095        }
1096        let p = curve.point_at(t, tol).ok()?;
1097        chart_inversion(surface, p, tol)
1098    };
1099    let (lo, hi) = curve.domain();
1100    // Offsets chosen off the round fractions, so a curve through a chart
1101    // degeneracy (a meridian's poles sit at quarters of its turn) is
1102    // sampled beside the degenerate points rather than on them. A sample
1103    // whose inversion still fails is skipped: the point says nothing,
1104    // not that the surfaces cross.
1105    let mut judged = 0_usize;
1106    for f in [0.07, 0.19, 0.37, 0.53, 0.71, 0.89] {
1107        let t = (hi - lo).mul_add(f, lo);
1108        let (Some(ua), Some(ub)) = (sample_uv(on_a, a, t), sample_uv(on_b, b, t)) else {
1109            continue;
1110        };
1111        let (Ok(na), Ok(nb)) = (a.normal_at(ua.x, ua.y, tol), b.normal_at(ub.x, ub.y, tol)) else {
1112            continue;
1113        };
1114        if na.vector().cross(nb.vector()).magnitude() > 1e-6 {
1115            return false;
1116        }
1117        judged += 1;
1118    }
1119    judged >= 3
1120}
1121
1122/// A point's chart position on an analytic surface, by closed form.
1123fn chart_inversion(
1124    surface: &SurfaceGeometry,
1125    p: ogeom_math::Point,
1126    tol: Tolerances,
1127) -> Option<ogeom_math::Point2> {
1128    use ogeom_math::elementary;
1129    let (u, v) = match surface {
1130        SurfaceGeometry::Plane(s) => elementary::plane_parameters(&s.plane(), p),
1131        SurfaceGeometry::Cylinder(s) => {
1132            elementary::cylinder_parameters(&s.cylinder(), p, tol).ok()?
1133        }
1134        SurfaceGeometry::Cone(s) => elementary::cone_parameters(&s.cone(), p, tol).ok()?,
1135        SurfaceGeometry::Sphere(s) => elementary::sphere_parameters(&s.sphere(), p, tol).ok()?,
1136        SurfaceGeometry::Torus(s) => elementary::torus_parameters(&s.torus(), p, tol).ok()?,
1137        _ => return None,
1138    };
1139    Some(ogeom_math::Point2::new(u, v))
1140}
1141
1142/// The parameter interval over which a 2D line stays inside a surface's
1143/// parameter box. `None` when it never enters.
1144fn inside_box(pcurve: &PlanarCurve, surface: &SurfaceGeometry) -> Option<(f64, f64)> {
1145    // The pcurve as a point and a rate along its own parameter: a line, or
1146    // a degree-one spline of two points (a cone's ruling), linear in it.
1147    let (o, d) = match pcurve {
1148        PlanarCurve::Line(line) => {
1149            let axis = line.axis();
1150            (axis.location, axis.direction.vector())
1151        }
1152        PlanarCurve::BSpline(spline)
1153            if spline.knots().degree() == 1 && spline.control_points().len() == 2 =>
1154        {
1155            let (t0, t1) = spline.knots().domain();
1156            let (p0, p1) = (
1157                spline.control_points()[0].point(),
1158                spline.control_points()[1].point(),
1159            );
1160            if t1 <= t0 {
1161                return None;
1162            }
1163            let rate = (p1 - p0) / (t1 - t0);
1164            (p0 - rate * t0, rate)
1165        }
1166        _ => return None,
1167    };
1168    let ((ua, ub), (va, vb)) = surface.domain();
1169
1170    // The slab test, one axis at a time.
1171    let mut lo = f64::NEG_INFINITY;
1172    let mut hi = f64::INFINITY;
1173    for (origin, direction, low, high) in [(o.x, d.x, ua, ub), (o.y, d.y, va, vb)] {
1174        if direction.abs() <= f64::MIN_POSITIVE {
1175            if origin < low || origin > high {
1176                return None;
1177            }
1178            continue;
1179        }
1180        let (a, b) = ((low - origin) / direction, (high - origin) / direction);
1181        let (near, far) = if a < b { (a, b) } else { (b, a) };
1182        lo = lo.max(near);
1183        hi = hi.min(far);
1184    }
1185    if lo >= hi {
1186        return None;
1187    }
1188    Some((lo, hi))
1189}
1190
1191/// Whether a closed pcurve may pass through the surface's box.
1192fn touches_box(pcurve: &PlanarCurve, surface: &SurfaceGeometry, tol: Tolerances) -> bool {
1193    use ogeom_geom::Curve2d;
1194    let ((ua, ub), (va, vb)) = surface.domain();
1195    let (lo, hi) = pcurve.domain();
1196    // Asked of the spans between samples, not the samples alone: a plane all
1197    // but parallel to a cylinder's axis meets it in an ellipse kilometres
1198    // long, whose image on the cylinder's chart sweeps through a window a few
1199    // millimetres tall in a sliver of its turn, between any two samples.
1200    // Each span is taken as its chord's box widened by the chord's length,
1201    // which holds the curve between them wherever it bends no tighter than
1202    // the samples are apart. Kept wrongly, a curve costs a section the trim
1203    // then cuts to nothing; dropped wrongly, the faces never split.
1204    const SPANS: u32 = 64;
1205    let points: Vec<Option<ogeom_math::Point2>> = (0..=SPANS)
1206        .map(|i| {
1207            pcurve
1208                .point_at(lo + (hi - lo) * f64::from(i) / f64::from(SPANS), tol)
1209                .ok()
1210        })
1211        .collect();
1212    points.windows(2).any(|pair| {
1213        let (Some(p), Some(q)) = (pair[0], pair[1]) else {
1214            return false;
1215        };
1216        let pad = p.distance(q);
1217        // Periodic directions always contain; only a bounded one excludes.
1218        let u_ok =
1219            surface.is_periodic_u() || (p.x.max(q.x) + pad >= ua && p.x.min(q.x) - pad <= ub);
1220        let v_ok =
1221            surface.is_periodic_v() || (p.y.max(q.y) + pad >= va && p.y.min(q.y) - pad <= vb);
1222        u_ok && v_ok
1223    })
1224}
1225
1226/// The overlap of two intervals. `None` when they miss.
1227fn intersect_intervals(a: (f64, f64), b: Option<(f64, f64)>) -> Option<(f64, f64)> {
1228    let b = b?;
1229    let (lo, hi) = (a.0.max(b.0), a.1.min(b.1));
1230    if lo >= hi {
1231        return None;
1232    }
1233    Some((lo, hi))
1234}
1235
1236/// The general path: seed, trace, fit.
1237fn marched(
1238    a: &SurfaceGeometry,
1239    b: &SurfaceGeometry,
1240    options: IntersectOptions,
1241    tol: Tolerances,
1242) -> OgeomResult<SurfaceIntersection> {
1243    let traced = branches(a, b, options.marching, tol)?;
1244    if traced.is_empty() {
1245        return Ok(SurfaceIntersection::Apart);
1246    }
1247    let mut out = Vec::with_capacity(traced.len());
1248    let mut contacts: Vec<crate::march::Traced> = Vec::new();
1249    for branch in &traced {
1250        // A branch along which the two surfaces share their normal is a
1251        // tangency, not a crossing: the marcher's seeding cannot tell the
1252        // noise floor of a tangential valley from a genuine sign change, and
1253        // what it traces there is a stalled fragment of the valley, not a
1254        // section. The valley is still a curve, though, and the tangential
1255        // walker is the one that can follow it, so the fragment becomes a
1256        // seed rather than a discard, and what comes back is marked as
1257        // contact so nobody classifies by it.
1258        if branch_is_tangential(a, b, branch, tol)? {
1259            if let Some(contact) = walk_contact(a, b, branch, &contacts, options.marching, tol)? {
1260                contacts.push(contact);
1261            }
1262            continue;
1263        }
1264        if branch.stopped == crate::march::Stopped::RanOut {
1265            ogeom_bail!(
1266                NotDone,
1267                "a marched section ran out of its point budget before \
1268                 finishing; the seam is longer than the chord affords and \
1269                 fitting the truncation would state a curve that is not there"
1270            );
1271        }
1272        // A fit past its budget is still honest data: the error it reached
1273        // is carried on the record and every consumer widens by it: an
1274        // imported part's ragged pair can trace branches nothing fits, and
1275        // those sections fall outside every trim downstream. Only a trace
1276        // cut off by the point budget, refused above, states a curve that
1277        // is not there. (A boolean marching an *exact* pair whose image has
1278        // no closed form holds its own marched sections to a budget, in
1279        // its own fallback, where a miss is a miss.)
1280        for fitted in fitted_in_pieces(a, b, branch, options.tolerance, tol)? {
1281            out.push(SectionCurve {
1282                curve: fitted.curve.into(),
1283                on_a: Some(fitted.on_a.into()),
1284                on_b: Some(fitted.on_b.into()),
1285                // The sum of the stated parts: the trace is within its chord of
1286                // the truth, the fit within its error of the trace.
1287                tolerance: options.marching.chord + fitted.fit_error,
1288                exact: false,
1289                closed: fitted.closed,
1290                tangential: false,
1291            });
1292        }
1293    }
1294    for contact in &contacts {
1295        let fitted = approximate_branch(a, b, contact, options.tolerance, tol)?;
1296        out.push(SectionCurve {
1297            curve: fitted.curve.into(),
1298            on_a: Some(fitted.on_a.into()),
1299            on_b: Some(fitted.on_b.into()),
1300            tolerance: options.marching.chord + fitted.fit_error,
1301            exact: false,
1302            closed: fitted.closed,
1303            tangential: true,
1304        });
1305    }
1306    if out.is_empty() {
1307        return Ok(SurfaceIntersection::Apart);
1308    }
1309    Ok(SurfaceIntersection::Along(out))
1310}
1311
1312/// A traced branch fitted, in pieces where whole it will not fit.
1313///
1314/// A trace winding several turns round a drum (a thread's flank meeting a
1315/// bore) is long and turns the same way throughout, and one fit of it can
1316/// run out of room and come back with an error of the drum's size. An open
1317/// branch whose fit misses by more than a hundred times its tolerance, or
1318/// strays farther from the trace than the finest step the marcher took
1319/// along it, is split at its middle sample and each half fitted the same
1320/// way, down to a floor of samples and depth; the pieces meet at the shared
1321/// sample. The marcher shortens its step where the section turns sharply
1322/// (round a neck a thousandth wide where a drill all but touches a torus),
1323/// and a fit missing by more than that step there wobbles across the neck.
1324/// A closed branch is split the same way, its two halves open and meeting
1325/// at both ends: a loop round a thin drum lying all but tangent inside a
1326/// wider one turns sharply at its tip, and fitted whole it can come back
1327/// off the trace by the drum's size. A fit that misses its tolerance by
1328/// less stands whole, its error stated: a caller takes one curve per branch
1329/// where it can, and a few microns do not warrant more. So does a branch no
1330/// split helps.
1331fn fitted_in_pieces(
1332    a: &SurfaceGeometry,
1333    b: &SurfaceGeometry,
1334    branch: &crate::march::Traced,
1335    tolerance: f64,
1336    tol: Tolerances,
1337) -> OgeomResult<Vec<crate::approx::IntersectionCurve>> {
1338    const DEPTH: u32 = 6;
1339    const FLOOR: usize = 16;
1340    fn go(
1341        a: &SurfaceGeometry,
1342        b: &SurfaceGeometry,
1343        branch: &crate::march::Traced,
1344        tolerance: f64,
1345        depth: u32,
1346        tol: Tolerances,
1347    ) -> OgeomResult<Vec<crate::approx::IntersectionCurve>> {
1348        let whole = approximate_branch(a, b, branch, tolerance, tol)?;
1349        // The finest step the marcher took between the branch's ends: the
1350        // first and last steps land on a patch edge or close the loop, and
1351        // their length says nothing of how sharply the section turns.
1352        let points = &branch.points;
1353        let inner = points.get(1..points.len().saturating_sub(1)).unwrap_or(&[]);
1354        let step = inner
1355            .windows(2)
1356            .map(|w| w[0].distance(w[1]))
1357            .fold(f64::INFINITY, f64::min);
1358        if whole.met
1359            || whole.fit_error <= step.min(tolerance * 1e2)
1360            || depth == 0
1361            || branch.points.len() < 2 * FLOOR
1362        {
1363            return Ok(vec![whole]);
1364        }
1365        let middle = branch.points.len() / 2;
1366        // A half of a loop is open: it stops where the other half starts.
1367        let stopped = if branch.closed() {
1368            crate::march::Stopped::Stalled
1369        } else {
1370            branch.stopped
1371        };
1372        let half = |range: core::ops::RangeInclusive<usize>| crate::march::Traced {
1373            points: branch.points[range.clone()].to_vec(),
1374            on_a: branch.on_a[range.clone()].to_vec(),
1375            on_b: branch.on_b[range].to_vec(),
1376            stopped,
1377        };
1378        let mut pieces = go(a, b, &half(0..=middle), tolerance, depth - 1, tol)?;
1379        pieces.extend(go(
1380            a,
1381            b,
1382            &half(middle..=branch.points.len() - 1),
1383            tolerance,
1384            depth - 1,
1385            tol,
1386        )?);
1387        // Worse in pieces than whole (a trace that is noise, not length):
1388        // the whole stands.
1389        let worst = pieces.iter().map(|p| p.fit_error).fold(0.0_f64, f64::max);
1390        Ok(if worst < whole.fit_error {
1391            pieces
1392        } else {
1393            vec![whole]
1394        })
1395    }
1396    go(a, b, branch, tolerance, DEPTH, tol)
1397}
1398
1399/// Follow the contact a tangential fragment sits on, unless one already
1400/// traced covers it.
1401///
1402/// A tangential valley hands the crossing marcher several stalled fragments
1403/// (the seeds converge onto the contact from wherever they started and
1404/// wander there), so the fragments are candidates for *one* curve, not
1405/// several. A fragment whose middle already lies on a traced contact is one
1406/// of those repeats.
1407fn walk_contact(
1408    a: &SurfaceGeometry,
1409    b: &SurfaceGeometry,
1410    fragment: &crate::march::Traced,
1411    already: &[crate::march::Traced],
1412    marching: Marching,
1413    tol: Tolerances,
1414) -> OgeomResult<Option<crate::march::Traced>> {
1415    let middle = fragment.points.len() / 2;
1416    let Some(point) = fragment.points.get(middle).copied() else {
1417        return Ok(None);
1418    };
1419    for traced in already {
1420        // Traced points sit a step apart, so "on this curve" has to allow
1421        // half a step of gap to the nearest sample plus the chord budget.
1422        let spacing = traced
1423            .points
1424            .windows(2)
1425            .map(|w| w[0].distance(w[1]))
1426            .fold(0.0f64, f64::max);
1427        let near = traced
1428            .points
1429            .iter()
1430            .map(|p| p.distance(point))
1431            .fold(f64::INFINITY, f64::min);
1432        if near <= spacing.mul_add(0.5, marching.chord.max(tol.confusion())) {
1433            return Ok(None);
1434        }
1435    }
1436    let seed = crate::march::Contact {
1437        point,
1438        on_a: fragment.on_a[middle],
1439        on_b: fragment.on_b[middle],
1440    };
1441    // The walker refuses a seed that is not a contact; that refusal is an
1442    // answer, not a failure: the fragment simply had nothing to follow.
1443    // A walk that stalls where it started says the same thing in points:
1444    // too few to fit, so there is no contact curve to report here.
1445    Ok(trace_tangential(a, b, seed, marching, tol)
1446        .ok()
1447        .filter(|traced| traced.points.len() >= 4))
1448}
1449
1450/// Whether a traced branch runs along a tangency of the two surfaces:
1451/// their normals parallel, sampled along its length.
1452fn branch_is_tangential(
1453    a: &SurfaceGeometry,
1454    b: &SurfaceGeometry,
1455    branch: &crate::march::Traced,
1456    tol: Tolerances,
1457) -> OgeomResult<bool> {
1458    use ogeom_geom::Surface as _;
1459    let count = branch.points.len();
1460    if count == 0 {
1461        return Ok(true);
1462    }
1463    for k in 0..5 {
1464        let i = (k * (count - 1)) / 4;
1465        let (ua, va) = branch.on_a[i.min(count - 1)];
1466        let (ub, vb) = branch.on_b[i.min(count - 1)];
1467        let (dau, dav) = a.d1_at(ua, va, tol)?;
1468        let (dbu, dbv) = b.d1_at(ub, vb, tol)?;
1469        let na = dau.cross(dav);
1470        let nb = dbu.cross(dbv);
1471        let (ma, mb) = (na.magnitude(), nb.magnitude());
1472        if ma <= tol.confusion() || mb <= tol.confusion() {
1473            continue;
1474        }
1475        // The threshold carries the fitted world: a blend surface within a
1476        // fit tolerance of true tangency crosses its host at an angle that
1477        // grows as the square root of that tolerance, and calling such a
1478        // graze transversal splits faces along slivers no classifier can
1479        // hold. Genuinely transversal analytic pairs meeting under two
1480        // degrees are the pathology, not the rule.
1481        if na.cross(nb).magnitude() / (ma * mb) > 3e-2 {
1482            return Ok(false);
1483        }
1484    }
1485    Ok(true)
1486}
1487
1488/// The exact pcurve of a curve lying on a surface, where the projection has
1489/// a closed form; `None` where it does not.
1490///
1491/// Public because the boolean's same-domain handling needs it: two faces on
1492/// one geometric surface may still carry different charts, and the other
1493/// face's boundary edges have to be spoken in this face's parameters before
1494/// they can split it.
1495#[must_use]
1496pub fn exact_pcurve_of(
1497    curve: &Curve,
1498    surface: &SurfaceGeometry,
1499    tol: Tolerances,
1500) -> Option<PlanarCurve> {
1501    exact_pcurve(curve, curve.domain(), surface, tol)
1502}
1503
1504/// As [`exact_pcurve_of`], with the parameter range the caller actually
1505/// uses.
1506///
1507/// A curve's chart image can depend on *which part* of the curve is meant: a
1508/// ruling on a cone crosses the apex, and its angle on the far nappe is half
1509/// a turn from its angle on the near one. The curve's own domain may span
1510/// both (an imported line's usually does), so a caller that knows its edge's
1511/// range must say so, or the exact projection may answer for the wrong side.
1512#[must_use]
1513pub fn exact_pcurve_over(
1514    curve: &Curve,
1515    range: (f64, f64),
1516    surface: &SurfaceGeometry,
1517    tol: Tolerances,
1518) -> Option<PlanarCurve> {
1519    exact_pcurve(curve, range, surface, tol)
1520}
1521
1522/// The exact pcurve of an analytic curve on an analytic surface, where the
1523/// projection has a closed form.
1524///
1525/// Same-parameter by construction: each 2D curve inherits the 3D curve's own
1526/// parameterization, so the two evaluate to the same point of the intersection
1527/// at the same `t`. The cases are the ones where that inheritance is exact;
1528/// anything else returns `None` rather than a fit, because an *exact* result
1529/// with a fitted pcurve would be a curve whose descriptions disagree by an
1530/// amount nothing on it records.
1531fn exact_pcurve(
1532    curve: &Curve,
1533    range: (f64, f64),
1534    surface: &SurfaceGeometry,
1535    tol: Tolerances,
1536) -> Option<PlanarCurve> {
1537    // A trim is a statement about *where* on a curve, not about what it is:
1538    // the basis carries the shape and the trim shares its parameter, so the
1539    // pcurve is the basis's own pcurve trimmed the same way. Answered here
1540    // rather than in every surface's own case, because the answer does not
1541    // depend on the surface at all. A *reversed* trim renumbers, and is left
1542    // alone rather than mis-read.
1543    if let Curve::Trimmed(trimmed) = curve
1544        && !trimmed.is_reversed()
1545    {
1546        let window = ogeom_geom::Curve3d::domain(&**trimmed);
1547        let basis = exact_pcurve(trimmed.basis(), range, surface, tol)?;
1548        return ogeom_geom::Trimmed2d::new(basis, window.0, window.1, tol)
1549            .ok()
1550            .map(Into::into);
1551    }
1552    match surface {
1553        SurfaceGeometry::Plane(p) => on_plane(curve, p.plane(), tol),
1554        SurfaceGeometry::Cylinder(c) => on_cylinder(curve, range, c.cylinder(), tol),
1555        SurfaceGeometry::Sphere(s) => on_sphere(curve, range, s.sphere(), tol),
1556        SurfaceGeometry::Torus(t) => on_torus(curve, t.torus(), tol),
1557        SurfaceGeometry::Cone(c) => on_cone(curve, range, c.cone(), tol),
1558        _ => None,
1559    }
1560}
1561
1562/// The pcurve of a curve on a cone, for the two straight-line families.
1563///
1564/// A ruling (through the apex, on the surface) runs at constant `u`; a
1565/// circle perpendicular to the axis, centred on it, with the radius the cone
1566/// has at that height, runs at constant `v`. Both inherit the 3D curve's own
1567/// parameter, the circle with phase and winding exactly as the cylinder case.
1568/// The ruling's angle is measured over `range`, because the same line has
1569/// the opposite angle on the other side of the apex.
1570fn on_cone(
1571    curve: &Curve,
1572    range: (f64, f64),
1573    cone: ogeom_math::Cone,
1574    tol: Tolerances,
1575) -> Option<PlanarCurve> {
1576    let frame = cone.frame();
1577    let axis_z = frame.z().vector();
1578    let tau = core::f64::consts::TAU;
1579    match curve {
1580        Curve::Circle(c) => {
1581            let circle = c.circle();
1582            if circle.frame().z().vector().cross(axis_z).magnitude() > tol.angular() {
1583                return None;
1584            }
1585            let local = frame.to_local(circle.centre());
1586            if local.x.hypot(local.y) > tol.confusion() {
1587                return None;
1588            }
1589            // The cone's radius at the circle's height must be the circle's,
1590            // or (past the apex, on the far nappe, where the radius runs
1591            // negative) its negative: the same parallel half a turn round.
1592            let expected = cone
1593                .half_angle()
1594                .tan()
1595                .mul_add(local.z, cone.reference_radius());
1596            let turned = if (expected - circle.radius()).abs() <= tol.confusion() * 10.0 {
1597                0.0
1598            } else if (expected + circle.radius()).abs() <= tol.confusion() * 10.0 {
1599                core::f64::consts::PI
1600            } else {
1601                return None;
1602            };
1603            let start = circle.centre() + circle.frame().x().vector() * circle.radius();
1604            let at = frame.to_local(start);
1605            let phase = at.y.atan2(at.x) + turned;
1606            let winding = circle.frame().z().vector().dot(axis_z).signum();
1607            let towards =
1608                ogeom_math::Direction2::new(ogeom_math::Vector2::new(winding, 0.0), tol).ok()?;
1609            Some(
1610                Line2d::over(
1611                    ogeom_math::Axis2::new(Point2::new(phase, local.z), towards),
1612                    0.0,
1613                    tau,
1614                )
1615                .ok()?
1616                .into(),
1617            )
1618        }
1619        Curve::Line(line) => {
1620            // A ruling: verified by sample, not assumed: three points on
1621            // the surface pin a line to it.
1622            let axis = line.axis();
1623            let on = |t: f64| {
1624                let p = axis.location + axis.direction.vector() * t;
1625                cone.distance_to(p) <= tol.confusion() * 10.0
1626            };
1627            if !on(0.0) || !on(1.0) || !on(-1.0) {
1628                return None;
1629            }
1630            // A ruling reaching the tip may be *stated* from the apex
1631            // itself (where the angle is atan2(0, 0), garbage) and its
1632            // own domain usually spans both nappes, where the angles differ
1633            // by half a turn. Measure the angle at whichever end of the
1634            // *used* range stands farthest from the axis: that is the side
1635            // the caller means.
1636            let (lo, hi) = if range.0.is_finite() && range.1.is_finite() && range.0 != range.1 {
1637                range
1638            } else {
1639                line.domain()
1640            };
1641            // Only the used range votes. The line's own origin is stated
1642            // wherever the file likes (some writers park it hundreds of
1643            // kilometres down the infinite line, past the apex on the other
1644            // nappe), and letting it compete reads the angle half a turn
1645            // from the side the edge actually uses.
1646            let mut local: Option<ogeom_math::Point> = None;
1647            for t in [lo, hi] {
1648                if !t.is_finite() {
1649                    continue;
1650                }
1651                let candidate = frame.to_local(axis.location + axis.direction.vector() * t);
1652                if local.is_none_or(|held| candidate.x.hypot(candidate.y) > held.x.hypot(held.y)) {
1653                    local = Some(candidate);
1654                }
1655            }
1656            let local = local?;
1657            if local.x.hypot(local.y) <= tol.confusion() {
1658                return None;
1659            }
1660            let u = local.y.atan2(local.x).rem_euclid(tau);
1661            // Same-parameter exactly: a degree-one spline over the used
1662            // range maps t linearly onto the chart column, whatever rate
1663            // the slant climbs at.
1664            let v_at = |t: f64| {
1665                frame
1666                    .to_local(axis.location + axis.direction.vector() * t)
1667                    .z
1668            };
1669            let knots = ogeom_math::KnotVector::new(vec![lo, lo, hi, hi], 1).ok()?;
1670            Some(
1671                ogeom_geom::BSpline2d::new(
1672                    knots,
1673                    vec![Point2::new(u, v_at(lo)), Point2::new(u, v_at(hi))],
1674                    tol,
1675                )
1676                .ok()?
1677                .into(),
1678            )
1679        }
1680        _ => None,
1681    }
1682}
1683
1684/// The pcurve of a circle on a torus, for the two families that are straight
1685/// lines in `(u, v)`.
1686///
1687/// A *parallel* (centred on the axis, in a plane perpendicular to it) runs
1688/// at constant `v`; a *tube circle* (minor radius, centred on the tube's
1689/// spine, in a plane through the axis) runs at constant `u`. Both inherit
1690/// the circle's own angle, phase and winding included, exactly as the
1691/// cylinder case does. Fillet faces are tori more often than not, so the
1692/// STEP reader is the chief consumer.
1693fn on_torus(curve: &Curve, torus: ogeom_math::Torus, tol: Tolerances) -> Option<PlanarCurve> {
1694    let Curve::Circle(c) = curve else {
1695        return None;
1696    };
1697    let circle = c.circle();
1698    let frame = torus.frame();
1699    let axis_z = frame.z().vector();
1700    let normal = circle.frame().z().vector();
1701    let local = frame.to_local(circle.centre());
1702    let tau = core::f64::consts::TAU;
1703
1704    // A parallel of the sweep.
1705    if normal.cross(axis_z).magnitude() <= tol.angular()
1706        && local.x.hypot(local.y) <= tol.confusion()
1707    {
1708        let sin_v = local.z / torus.minor_radius();
1709        // On its own side of the axis, or (on a spindle, whose tube swallows
1710        // the axis) on the tube's folded half past it, where the sweep's
1711        // radius runs negative: the same parallel half a turn round.
1712        let (cos_v, turned) = [
1713            (circle.radius() - torus.major_radius(), 0.0),
1714            (
1715                -circle.radius() - torus.major_radius(),
1716                core::f64::consts::PI,
1717            ),
1718        ]
1719        .into_iter()
1720        .map(|(reach, turned)| (reach / torus.minor_radius(), turned))
1721        .find(|(cos_v, _)| (sin_v.hypot(*cos_v) - 1.0).abs() <= tol.confusion())?;
1722        let v = sin_v.atan2(cos_v);
1723        let start = circle.centre() + circle.frame().x().vector() * circle.radius();
1724        let at = frame.to_local(start);
1725        let phase = at.y.atan2(at.x) + turned;
1726        let winding = normal.dot(axis_z).signum();
1727        let towards =
1728            ogeom_math::Direction2::new(ogeom_math::Vector2::new(winding, 0.0), tol).ok()?;
1729        return Some(
1730            Line2d::over(
1731                ogeom_math::Axis2::new(Point2::new(phase, v), towards),
1732                0.0,
1733                tau,
1734            )
1735            .ok()?
1736            .into(),
1737        );
1738    }
1739
1740    // A circle of the tube.
1741    if (circle.radius() - torus.minor_radius()).abs() <= tol.confusion()
1742        && normal.dot(axis_z).abs() <= tol.angular()
1743        && (local.x.hypot(local.y) - torus.major_radius()).abs() <= tol.confusion()
1744        && local.z.abs() <= tol.confusion()
1745    {
1746        let u = local.y.atan2(local.x);
1747        let radial = frame.x().vector() * u.cos() + frame.y().vector() * u.sin();
1748        let xc = circle.frame().x().vector();
1749        let phase = xc.dot(axis_z).atan2(xc.dot(radial));
1750        let winding = normal.dot(radial.cross(axis_z)).signum();
1751        let towards =
1752            ogeom_math::Direction2::new(ogeom_math::Vector2::new(0.0, winding), tol).ok()?;
1753        return Some(
1754            Line2d::over(
1755                ogeom_math::Axis2::new(Point2::new(u, phase), towards),
1756                0.0,
1757                tau,
1758            )
1759            .ok()?
1760            .into(),
1761        );
1762    }
1763    None
1764}
1765
1766/// Project a curve lying in a plane into the plane's own coordinates.
1767///
1768/// Exact for a line, a circle and an ellipse: the plane's frame is orthonormal,
1769/// so lengths and the curves' own parameterizations survive the projection
1770/// unchanged.
1771fn on_plane(curve: &Curve, plane: ogeom_math::Plane, tol: Tolerances) -> Option<PlanarCurve> {
1772    let frame = plane.frame();
1773    let flat = |p: Point| {
1774        let local = frame.to_local(p);
1775        Point2::new(local.x, local.y)
1776    };
1777    let flat_direction = |d: ogeom_math::Direction| {
1778        let tip = flat(frame.origin() + d.vector());
1779        ogeom_math::Direction2::new(tip - flat(frame.origin()), tol).ok()
1780    };
1781    match curve {
1782        Curve::Line(line) => {
1783            let axis = line.axis();
1784            let through = flat(axis.location);
1785            let direction = flat_direction(axis.direction)?;
1786            let (lo, hi) = line.domain();
1787            Some(
1788                Line2d::over(ogeom_math::Axis2::new(through, direction), lo, hi)
1789                    .ok()?
1790                    .into(),
1791            )
1792        }
1793        Curve::Circle(c) => {
1794            let circle = c.circle();
1795            let frame2 = Frame2::from_axes(
1796                flat(circle.centre()),
1797                flat_direction(circle.frame().x())?,
1798                flat_direction(circle.frame().y())?,
1799                tol,
1800            )
1801            .ok()?;
1802            Some(Circle2d::new(Circle2::new(frame2, circle.radius(), tol).ok()?).into())
1803        }
1804        Curve::Ellipse(e) => {
1805            let ellipse = e.ellipse();
1806            let frame2 = Frame2::from_axes(
1807                flat(ellipse.centre()),
1808                flat_direction(ellipse.frame().x())?,
1809                flat_direction(ellipse.frame().y())?,
1810                tol,
1811            )
1812            .ok()?;
1813            Some(
1814                Ellipse2d::new(
1815                    Ellipse2::new(frame2, ellipse.major_radius(), ellipse.minor_radius(), tol)
1816                        .ok()?,
1817                )
1818                .into(),
1819            )
1820        }
1821        Curve::BSpline(b) => {
1822            // Affine invariance: a (rational) B-spline in the plane projects
1823            // into the plane's own coordinates control point by control
1824            // point, knots and weights untouched: exact, and same-parameter
1825            // by construction.
1826            let control = b
1827                .control_points()
1828                .iter()
1829                .map(|w| ogeom_math::Weighted::new(flat((*w).point()), w.weight, tol))
1830                .collect::<Result<Vec<_>, _>>()
1831                .ok()?;
1832            Some(
1833                ogeom_geom::BSpline2d::rational(b.knots().clone(), control)
1834                    .ok()?
1835                    .into(),
1836            )
1837        }
1838        _ => None,
1839    }
1840}
1841
1842/// The pcurve of a curve on a cylinder, where it is a straight line in
1843/// parameter space.
1844///
1845/// A line along the axis runs at constant `u`; a full circle around it runs at
1846/// constant `v`. Both are lines in `(u, v)`, exactly, and both inherit the 3D
1847/// curve's own parameter: height for the line, angle for the circle.
1848fn on_cylinder(
1849    curve: &Curve,
1850    range: (f64, f64),
1851    cylinder: ogeom_math::Cylinder,
1852    tol: Tolerances,
1853) -> Option<PlanarCurve> {
1854    let axis = cylinder.axis();
1855    let frame = cylinder.frame();
1856    match curve {
1857        Curve::Line(line) => {
1858            // Parallel to the axis, on the surface.
1859            let direction = line.axis().direction;
1860            let along = direction.dot(axis.direction);
1861            if !direction.is_parallel(axis.direction, tol) {
1862                return None;
1863            }
1864            let through = line.axis().location;
1865            if (axis.distance_to(through) - cylinder.radius()).abs() > tol.confusion() {
1866                return None;
1867            }
1868            let local = frame.to_local(through);
1869            let u = local.y.atan2(local.x).rem_euclid(core::f64::consts::TAU);
1870            // The 3D line's parameter is length from its origin; at constant u
1871            // the pcurve's `v` runs at the same rate, signed by whether the
1872            // line runs with the axis or against it.
1873            let (lo, hi) = line.domain();
1874            let start = Point2::new(u, local.z);
1875            let towards =
1876                ogeom_math::Direction2::new(ogeom_math::Vector2::new(0.0, along.signum()), tol)
1877                    .ok()?;
1878            Some(
1879                Line2d::over(ogeom_math::Axis2::new(start, towards), lo, hi)
1880                    .ok()?
1881                    .into(),
1882            )
1883        }
1884        Curve::Circle(c) => {
1885            let circle = c.circle();
1886            // Perpendicular to the axis, centred on it, of the same radius.
1887            if circle
1888                .frame()
1889                .z()
1890                .cross_with(axis.direction.vector())
1891                .magnitude()
1892                > tol.angular()
1893            {
1894                return None;
1895            }
1896            if axis.distance_to(circle.centre()) > tol.confusion() {
1897                return None;
1898            }
1899            if (circle.radius() - cylinder.radius()).abs() > tol.confusion() {
1900                return None;
1901            }
1902            let local = frame.to_local(circle.centre());
1903            // Where the circle's own angle zero sits in the cylinder's angle,
1904            // and which way its parameter runs around the axis. A section
1905            // circle inherits its winding from the pair that made it, and one
1906            // wound against the cylinder's `u` (a circle cut by a plane whose
1907            // normal opposes the axis) runs its pcurve in `-u`. Written `+u`
1908            // unconditionally, the pcurve evaluates half a turn away from the
1909            // curve, and the face's arrangement tears along a seam that is
1910            // not there.
1911            let start = circle.centre() + circle.frame().x().vector() * circle.radius();
1912            let at = frame.to_local(start);
1913            let phase = at.y.atan2(at.x);
1914            let winding = circle.frame().z().dot(axis.direction).signum();
1915            let towards =
1916                ogeom_math::Direction2::new(ogeom_math::Vector2::new(winding, 0.0), tol).ok()?;
1917            Some(
1918                Line2d::over(
1919                    ogeom_math::Axis2::new(Point2::new(phase, local.z), towards),
1920                    0.0,
1921                    core::f64::consts::TAU,
1922                )
1923                .ok()?
1924                .into(),
1925            )
1926        }
1927        Curve::Ellipse(_) => {
1928            // An oblique plane's section: its plan projection is the
1929            // cylinder's own cross-section circle traced *uniformly*, so
1930            // the chart trace is u = sยทt + ฯ†, v = cโ‚€ + aยทcos t + bยทsin t:
1931            // the trig-affine family. Derived from the curve's own
1932            // evaluations and verified by sample, never assumed.
1933            use ogeom_geom::Curve3d as _;
1934            let tau = core::f64::consts::TAU;
1935            let local = |t: f64| -> Option<ogeom_math::Point> {
1936                Some(frame.to_local(curve.point_at(t, tol).ok()?))
1937            };
1938            let l0 = local(0.0)?;
1939            let lq = local(tau / 4.0)?;
1940            let lh = local(tau / 2.0)?;
1941            // On the surface at all: plan radius must be the cylinder's.
1942            let r = cylinder.radius();
1943            for l in [&l0, &lq, &lh] {
1944                if (l.x.hypot(l.y) - r).abs() > tol.confusion() * 10.0 {
1945                    return None;
1946                }
1947            }
1948            let phase = l0.y.atan2(l0.x);
1949            // Winding from the quarter-turn sample: uniform tracing puts it
1950            // a quarter turn away, one side or the other.
1951            let uq = lq.y.atan2(lq.x);
1952            let step = (uq - phase).rem_euclid(tau);
1953            let winding = if (step - tau / 4.0).abs() < 1e-6 {
1954                1.0
1955            } else if (step - 3.0 * tau / 4.0).abs() < 1e-6 {
1956                -1.0
1957            } else {
1958                return None;
1959            };
1960            // Height coefficients from three samples.
1961            let c0 = f64::midpoint(l0.z, lh.z);
1962            let a = (l0.z - lh.z) / 2.0;
1963            let b = lq.z - c0;
1964            // The trig formula is global (cosine wraps, the linear angle
1965            // unwraps the chart), so the pcurve lives on whatever range the
1966            // edge actually spans, a loop crossing the period included.
1967            let candidate = ogeom_geom::Trig2d::new(
1968                Point2::new(phase, c0),
1969                ogeom_math::Vector2::new(winding, 0.0),
1970                ogeom_math::Vector2::new(0.0, a),
1971                ogeom_math::Vector2::new(0.0, b),
1972                range,
1973            )
1974            .ok()?;
1975            // The same-parameter law, verified at points the derivation
1976            // never touched, inside the range the edge will use.
1977            use ogeom_geom::Curve2d as _;
1978            for i in 0..7 {
1979                let t = range.0 + (range.1 - range.0) * (0.09 + 0.13 * f64::from(i)) / 0.91;
1980                let l = local(t)?;
1981                let chart = candidate.point_at(t, tol).ok()?;
1982                let du = (chart.x - l.y.atan2(l.x)).rem_euclid(tau);
1983                if du.min(tau - du) > 1e-9 {
1984                    return None;
1985                }
1986                if (chart.y - l.z).abs() > tol.confusion() * 10.0 {
1987                    return None;
1988                }
1989            }
1990            Some(PlanarCurve::Trig(candidate))
1991        }
1992        _ => None,
1993    }
1994}
1995
1996/// The pcurve of half a meridian: a great circle through both poles,
1997/// restricted to one side of them.
1998///
1999/// The whole circle has no chart image a single curve can carry (its
2000/// longitude jumps by half a turn at each pole), but each *half* does, and it
2001/// is a straight line. Writing the circle's own parameter as `t` and the
2002/// sphere's axis as `Z = cos ฮฑยทX + sin ฮฑยทY` in the circle's own frame, the
2003/// point's height above the equator is `rยทcos(t โˆ’ ฮฑ)`, so the latitude is
2004/// `asin(cos(t โˆ’ ฮฑ))`, which on `t โˆ’ ฮฑ โˆˆ [0, ฯ€]` is exactly `ฯ€/2 โˆ’ (t โˆ’ ฮฑ)`,
2005/// affine in `t`, with slope one. The longitude is constant on that half and
2006/// half a turn away on the other. So the pcurve is a vertical line in the
2007/// chart, sharing the circle's parameter exactly, and the caller's `range` is
2008/// what says which half is meant.
2009///
2010/// The half is not assumed: the returned line is lifted back through the
2011/// sphere at stations along the range and compared against the circle, so a
2012/// misread orientation is caught here rather than downstream.
2013fn on_meridian(
2014    curve: &ogeom_geom::CircleCurve,
2015    range: (f64, f64),
2016    sphere: ogeom_math::Sphere,
2017    tol: Tolerances,
2018) -> Option<PlanarCurve> {
2019    let circle = curve.circle();
2020    // A reversed circle runs its own angle backwards, and the shifted angle
2021    // below is measured in the *curve's* parameter, so the sign travels with
2022    // it: the sweep flips and so do both the latitude's slope and which half
2023    // of the circle a range names.
2024    let sweep = if curve.is_reversed() { -1.0 } else { 1.0 };
2025    let frame = sphere.frame();
2026    let z = frame.z().vector();
2027    // A great circle: the sphere's own centre and radius, in a plane holding
2028    // the axis. Anything else is not a meridian.
2029    if circle.centre().distance(sphere.centre()) > tol.confusion() {
2030        return None;
2031    }
2032    if (circle.radius() - sphere.radius()).abs() > tol.confusion() {
2033        return None;
2034    }
2035    let (cx, cy) = (circle.frame().x().vector(), circle.frame().y().vector());
2036    let (xz, yz) = (cx.dot(z), cy.dot(z));
2037    // The axis must lie *in* the circle's plane, or the circle is neither a
2038    // parallel nor a meridian and has no closed-form chart image at all.
2039    if xz.hypot(yz) < 1.0 - tol.angular() {
2040        return None;
2041    }
2042    let raw_alpha = yz.atan2(xz);
2043    // `w` is the circle's own horizontal direction: the axis turned a quarter
2044    // turn within the circle's plane.
2045    let w = cx * -raw_alpha.sin() + cy * raw_alpha.cos();
2046    let local = frame.to_local(sphere.centre() + w);
2047    let longitude = local.y.atan2(local.x);
2048
2049    let half = core::f64::consts::PI;
2050    let mid = f64::midpoint(range.0, range.1);
2051    // Where the range sits relative to the poles, in the shifted angle
2052    // `x = sweepยทt โˆ’ ฮฑ` that measures the descent from the north pole.
2053    let x_mid = (sweep * mid - raw_alpha).rem_euclid(core::f64::consts::TAU);
2054    let x_mid = if x_mid > half {
2055        x_mid - core::f64::consts::TAU
2056    } else {
2057        x_mid
2058    };
2059    let span = sweep * (range.1 - range.0);
2060    let (mut x0, mut x1) = (x_mid - span / 2.0, x_mid + span / 2.0);
2061    if x0 > x1 {
2062        core::mem::swap(&mut x0, &mut x1);
2063    }
2064    // The turn count `ฮฑ` was written with is what decides whether the
2065    // latitude comes out inside the chart or a whole turn away from it, so
2066    // the branch the range actually sits on is the one the line is built
2067    // from.
2068    let alpha = sweep.mul_add(mid, -x_mid);
2069    let slack = tol.parametric().max(1e-9);
2070    let (axis_point, towards) = if x0 >= -slack && x1 <= half + slack {
2071        // The descending half: latitude ฯ€/2 โˆ’ (sweepยทt โˆ’ ฮฑ), longitude
2072        // constant.
2073        (
2074            Point2::new(longitude, half.mul_add(0.5, alpha)),
2075            ogeom_math::Vector2::new(0.0, -sweep),
2076        )
2077    } else if x0 >= -half - slack && x1 <= slack {
2078        // The ascending half, half a turn round the chart.
2079        (
2080            Point2::new(longitude + half, half.mul_add(0.5, -alpha)),
2081            ogeom_math::Vector2::new(0.0, sweep),
2082        )
2083    } else {
2084        // The range straddles a pole: no one line covers it.
2085        return None;
2086    };
2087    let towards = ogeom_math::Direction2::new(towards, tol).ok()?;
2088    let margin = (range.1 - range.0) * 0.25;
2089    let line: PlanarCurve = Line2d::over(
2090        ogeom_math::Axis2::new(axis_point, towards),
2091        range.0 - margin,
2092        range.1 + margin,
2093    )
2094    .ok()?
2095    .into();
2096
2097    // Measured, not assumed: the chart line lifted back through the sphere is
2098    // the circle it claims to be.
2099    for k in 0..=4 {
2100        let t = (range.1 - range.0).mul_add(f64::from(k) / 4.0, range.0);
2101        let uv = line.point_at(t, tol).ok()?;
2102        let lifted = ogeom_math::elementary::sphere_at(&sphere, uv.x, uv.y).point;
2103        let want = curve.point_at(t, tol).ok()?;
2104        if lifted.distance(want) > tol.confusion() {
2105            return None;
2106        }
2107    }
2108    Some(line)
2109}
2110
2111/// The pcurve of a circle on a sphere: a parallel of latitude, or one half of
2112/// a meridian.
2113fn on_sphere(
2114    curve: &Curve,
2115    range: (f64, f64),
2116    sphere: ogeom_math::Sphere,
2117    tol: Tolerances,
2118) -> Option<PlanarCurve> {
2119    let Curve::Circle(c) = curve else {
2120        return None;
2121    };
2122    let circle = c.circle();
2123    let frame = sphere.frame();
2124    // Perpendicular to the sphere's axis and centred on it: a parallel of
2125    // latitude, which is a horizontal line in (longitude, latitude).
2126    if circle
2127        .frame()
2128        .z()
2129        .cross_with(frame.z().vector())
2130        .magnitude()
2131        > tol.angular()
2132    {
2133        return on_meridian(c, range, sphere, tol);
2134    }
2135    let local = frame.to_local(circle.centre());
2136    if local.x.abs() > tol.confusion() || local.y.abs() > tol.confusion() {
2137        return None;
2138    }
2139    let latitude = (local.z / sphere.radius()).clamp(-1.0, 1.0).asin();
2140    // Sanity: the circle's radius must be the parallel's.
2141    if (circle.radius() - sphere.radius() * latitude.cos()).abs() > tol.confusion() {
2142        return None;
2143    }
2144    let start = circle.centre() + circle.frame().x().vector() * circle.radius();
2145    let at = frame.to_local(start);
2146    let phase = at.y.atan2(at.x);
2147    // Phase and winding exactly as the cylinder case: a parallel whose own
2148    // axis opposes the sphere's marches its angle *down* the longitude.
2149    let winding = circle.frame().z().vector().dot(frame.z().vector()).signum();
2150    let towards = ogeom_math::Direction2::new(ogeom_math::Vector2::new(winding, 0.0), tol).ok()?;
2151    Some(
2152        Line2d::over(
2153            ogeom_math::Axis2::new(Point2::new(phase, latitude), towards),
2154            0.0,
2155            core::f64::consts::TAU,
2156        )
2157        .ok()?
2158        .into(),
2159    )
2160}
2161
2162#[cfg(test)]
2163#[allow(clippy::unwrap_used, clippy::expect_used)]
2164mod tests {
2165    use super::*;
2166    use ogeom_geom::{Curve2d, Curve3d, CylinderSurface, PlaneSurface, SphereSurface};
2167    use ogeom_math::{Cylinder, Direction, Frame, Plane, Sphere, Vector};
2168
2169    const T: Tolerances = Tolerances::millimetres();
2170
2171    fn sphere(centre: Point, radius: f64) -> SurfaceGeometry {
2172        SphereSurface::new(Sphere::centred(centre, radius, T).unwrap()).into()
2173    }
2174
2175    fn cylinder(axis: Vector, radius: f64) -> SurfaceGeometry {
2176        let frame = Frame::new(
2177            Point::ORIGIN,
2178            Direction::new(axis, T).unwrap(),
2179            Direction::from_cross(axis, Vector::new(0.3, 0.5, 0.9), T).unwrap(),
2180            T,
2181        )
2182        .unwrap();
2183        CylinderSurface::new(Cylinder::new(frame, radius, T).unwrap(), (-4.0, 4.0))
2184            .unwrap()
2185            .into()
2186    }
2187
2188    fn plane(origin: Point, normal: Vector) -> SurfaceGeometry {
2189        PlaneSurface::over(
2190            Plane::through(origin, Direction::new(normal, T).unwrap()),
2191            (-6.0, 6.0),
2192            (-6.0, 6.0),
2193        )
2194        .unwrap()
2195        .into()
2196    }
2197
2198    /// Same-parameter: pcurve lifted through its surface equals the 3D curve,
2199    /// at the same parameter, everywhere sampled.
2200    fn assert_same_parameter(
2201        section: &SectionCurve,
2202        surface: &SurfaceGeometry,
2203        pcurve: &PlanarCurve,
2204        samples: usize,
2205    ) {
2206        let (lo, hi) = section.curve.domain();
2207        let (plo, phi) = pcurve.domain();
2208        assert!(
2209            (lo - plo).abs() < 1e-9 && (hi - phi).abs() < 1e-9,
2210            "domains disagree: [{lo}, {hi}] against [{plo}, {phi}]"
2211        );
2212        for i in 0..=samples {
2213            #[allow(clippy::cast_precision_loss)]
2214            let t = lo + (hi - lo) * i as f64 / samples as f64;
2215            let on_curve = section.curve.point_at(t, T).unwrap();
2216            let at = pcurve.point_at(t, T).unwrap();
2217            let lifted = surface.point_at(at.x, at.y, T).unwrap();
2218            assert!(
2219                on_curve.is_equal(lifted, T),
2220                "at t = {t}: curve {on_curve:?}, lifted {lifted:?}"
2221            );
2222        }
2223    }
2224
2225    #[test]
2226    fn an_analytic_pair_comes_back_exact_with_matching_pcurves() {
2227        // A plane through a cylinder's axis: two lines, and every description
2228        // agrees at the same parameter, which is the claim edges carry and
2229        // booleans rely on.
2230        let drum = cylinder(Vector::Z, 2.0);
2231        let cut = plane(Point::ORIGIN, Vector::X);
2232        let SurfaceIntersection::Along(curves) =
2233            intersect_surfaces(&drum, &cut, IntersectOptions::default(), T).unwrap()
2234        else {
2235            panic!("a plane through a cylinder meets it along curves");
2236        };
2237        assert_eq!(curves.len(), 2);
2238        for section in &curves {
2239            assert!(section.exact);
2240            assert!((section.tolerance - 0.0).abs() < f64::EPSILON);
2241            let on_a = section.on_a.as_ref().expect("a line has a cylinder pcurve");
2242            let on_b = section.on_b.as_ref().expect("and a plane pcurve");
2243            assert_same_parameter(section, &drum, on_a, 50);
2244            assert_same_parameter(section, &cut, on_b, 50);
2245        }
2246    }
2247
2248    #[test]
2249    fn an_oblique_cut_gives_the_ellipse_a_trig_pcurve_on_the_drum() {
2250        // The oblique ellipse's pcurve runs linearly in the chart angle and
2251        // sinusoidally in height (the trig-affine family), exactly,
2252        // same-parameter, both sides.
2253        let drum = cylinder(Vector::Z, 2.0);
2254        let angle: f64 = 0.5;
2255        let cut = plane(Point::ORIGIN, Vector::new(0.0, angle.sin(), angle.cos()));
2256        let SurfaceIntersection::Along(curves) =
2257            intersect_surfaces(&drum, &cut, IntersectOptions::default(), T).unwrap()
2258        else {
2259            panic!("an oblique plane meets the cylinder along its ellipse");
2260        };
2261        assert_eq!(curves.len(), 1);
2262        let section = &curves[0];
2263        assert!(section.exact);
2264        assert!(matches!(section.curve, Curve::Ellipse(_)));
2265        let on_drum = section
2266            .on_a
2267            .as_ref()
2268            .expect("the oblique ellipse now carries its cylinder pcurve");
2269        assert!(
2270            matches!(on_drum, PlanarCurve::Trig(_)),
2271            "the chart trace is trig-affine: {on_drum:?}"
2272        );
2273        assert_same_parameter(section, &drum, on_drum, 60);
2274        let on_plane = section.on_b.as_ref().expect("and its plane pcurve");
2275        assert_same_parameter(section, &cut, on_plane, 60);
2276    }
2277
2278    #[test]
2279    fn a_perpendicular_cut_gives_a_circle_with_a_straight_pcurve() {
2280        let drum = cylinder(Vector::Z, 2.0);
2281        let cut = plane(Point::new(0.0, 0.0, 1.0), Vector::Z);
2282        let SurfaceIntersection::Along(curves) =
2283            intersect_surfaces(&drum, &cut, IntersectOptions::default(), T).unwrap()
2284        else {
2285            panic!("expected curves");
2286        };
2287        assert_eq!(curves.len(), 1);
2288        let section = &curves[0];
2289        assert!(section.closed);
2290        assert!(matches!(section.curve, Curve::Circle(_)));
2291        // On the cylinder the circle is a horizontal line in (u, v).
2292        assert!(matches!(
2293            section.on_a.as_ref().unwrap(),
2294            PlanarCurve::Line(_)
2295        ));
2296        assert_same_parameter(section, &drum, section.on_a.as_ref().unwrap(), 60);
2297        assert_same_parameter(section, &cut, section.on_b.as_ref().unwrap(), 60);
2298    }
2299
2300    #[test]
2301    fn coaxial_cylinder_and_sphere_give_circles_with_pcurves_on_both() {
2302        let drum = cylinder(Vector::Z, 1.5);
2303        let ball = sphere(Point::ORIGIN, 3.0);
2304        let SurfaceIntersection::Along(curves) =
2305            intersect_surfaces(&drum, &ball, IntersectOptions::default(), T).unwrap()
2306        else {
2307            panic!("expected curves");
2308        };
2309        assert_eq!(curves.len(), 2);
2310        for section in &curves {
2311            assert!(section.exact);
2312            assert_same_parameter(section, &drum, section.on_a.as_ref().unwrap(), 40);
2313            assert_same_parameter(section, &ball, section.on_b.as_ref().unwrap(), 40);
2314        }
2315    }
2316
2317    fn torus(origin: Point, axis: Vector, major: f64, minor: f64) -> SurfaceGeometry {
2318        let frame = Frame::new(
2319            origin,
2320            Direction::new(axis, T).unwrap(),
2321            Direction::from_cross(axis, Vector::new(0.3, 0.5, 0.9), T).unwrap(),
2322            T,
2323        )
2324        .unwrap();
2325        ogeom_geom::TorusSurface::new(ogeom_math::Torus::new(frame, major, minor, T).unwrap())
2326            .into()
2327    }
2328
2329    #[test]
2330    fn an_axis_normal_plane_meets_a_torus_in_two_parallels_with_pcurves() {
2331        let ring = torus(Point::ORIGIN, Vector::Z, 2.0, 0.5);
2332        let cut = plane(Point::new(0.0, 0.0, 0.3), Vector::Z);
2333        let SurfaceIntersection::Along(curves) =
2334            intersect_surfaces(&ring, &cut, IntersectOptions::default(), T).unwrap()
2335        else {
2336            panic!("an axis-normal plane through the tube meets it along curves");
2337        };
2338        assert_eq!(curves.len(), 2);
2339        let spread = 0.5_f64.mul_add(0.5, -(0.3 * 0.3)).sqrt();
2340        let mut radii: Vec<f64> = curves
2341            .iter()
2342            .map(|s| {
2343                let Curve::Circle(c) = &s.curve else {
2344                    panic!("a parallel is a circle");
2345                };
2346                c.circle().radius()
2347            })
2348            .collect();
2349        radii.sort_by(|a, b| a.partial_cmp(b).unwrap());
2350        assert!((radii[0] - (2.0 - spread)).abs() < 1e-12);
2351        assert!((radii[1] - (2.0 + spread)).abs() < 1e-12);
2352        for section in &curves {
2353            assert!(section.exact);
2354            assert_same_parameter(section, &ring, section.on_a.as_ref().unwrap(), 48);
2355            assert_same_parameter(section, &cut, section.on_b.as_ref().unwrap(), 48);
2356        }
2357    }
2358
2359    #[test]
2360    fn the_plane_a_ball_rolls_on_touches_its_torus_along_the_circle_it_rolled() {
2361        // Tangency with length is reported as the curve it is (the way a
2362        // tangent plane reports its line on a cylinder), because the blend
2363        // machinery builds faces whose boundaries are exactly these circles,
2364        // and a Touching with no curve in it would read as a refusal upstream.
2365        let ring = torus(Point::ORIGIN, Vector::Z, 2.0, 0.5);
2366        let cut = plane(Point::new(0.0, 0.0, 0.5), Vector::Z);
2367        let SurfaceIntersection::Along(curves) =
2368            intersect_surfaces(&ring, &cut, IntersectOptions::default(), T).unwrap()
2369        else {
2370            panic!("the rolling plane touches along a circle, not at points");
2371        };
2372        assert_eq!(curves.len(), 1);
2373        let Curve::Circle(c) = &curves[0].curve else {
2374            panic!("the tangency is a circle");
2375        };
2376        assert!((c.circle().radius() - 2.0).abs() < 1e-12);
2377        assert_same_parameter(&curves[0], &ring, curves[0].on_a.as_ref().unwrap(), 48);
2378        assert_same_parameter(&curves[0], &cut, curves[0].on_b.as_ref().unwrap(), 48);
2379    }
2380
2381    #[test]
2382    fn a_coaxial_cylinder_meets_a_torus_in_two_parallels_and_touches_in_one() {
2383        let ring = torus(Point::ORIGIN, Vector::Z, 2.0, 0.5);
2384        let drum = cylinder(Vector::Z, 2.2);
2385        let SurfaceIntersection::Along(curves) =
2386            intersect_surfaces(&drum, &ring, IntersectOptions::default(), T).unwrap()
2387        else {
2388            panic!("a coaxial cylinder through the tube meets it along curves");
2389        };
2390        assert_eq!(curves.len(), 2);
2391        for section in &curves {
2392            assert!(section.exact);
2393            let Curve::Circle(c) = &section.curve else {
2394                panic!("a parallel is a circle");
2395            };
2396            assert!((c.circle().radius() - 2.2).abs() < 1e-12);
2397            assert_same_parameter(section, &drum, section.on_a.as_ref().unwrap(), 48);
2398            assert_same_parameter(section, &ring, section.on_b.as_ref().unwrap(), 48);
2399        }
2400
2401        // Tangent at the tube's outer equator: one circle, with both pcurves.
2402        let grazing = cylinder(Vector::Z, 2.5);
2403        let SurfaceIntersection::Along(touch) =
2404            intersect_surfaces(&grazing, &ring, IntersectOptions::default(), T).unwrap()
2405        else {
2406            panic!("the grazing cylinder touches along the equator");
2407        };
2408        assert_eq!(touch.len(), 1);
2409        assert_same_parameter(&touch[0], &grazing, touch[0].on_a.as_ref().unwrap(), 48);
2410        assert_same_parameter(&touch[0], &ring, touch[0].on_b.as_ref().unwrap(), 48);
2411    }
2412
2413    #[test]
2414    fn coaxial_tori_are_the_same_or_meet_in_parallels() {
2415        let ring = torus(Point::ORIGIN, Vector::Z, 2.0, 0.5);
2416        assert!(matches!(
2417            intersect_surfaces(&ring, &ring.clone(), IntersectOptions::default(), T).unwrap(),
2418            SurfaceIntersection::Same
2419        ));
2420
2421        // The same tube lifted half a radius: the profile circles cross
2422        // twice, and each crossing revolves into a parallel shared exactly.
2423        let lifted = torus(Point::new(0.0, 0.0, 0.5), Vector::Z, 2.0, 0.5);
2424        let SurfaceIntersection::Along(curves) =
2425            intersect_surfaces(&ring, &lifted, IntersectOptions::default(), T).unwrap()
2426        else {
2427            panic!("lifted coaxial tori meet along curves");
2428        };
2429        assert_eq!(curves.len(), 2);
2430        for section in &curves {
2431            assert!(section.exact);
2432            assert_same_parameter(section, &ring, section.on_a.as_ref().unwrap(), 48);
2433            assert_same_parameter(section, &lifted, section.on_b.as_ref().unwrap(), 48);
2434        }
2435    }
2436
2437    #[test]
2438    fn a_pair_with_no_closed_form_comes_back_fitted_with_pcurves() {
2439        // Crossed cylinders: the marched path, end to end through one call.
2440        let a = cylinder(Vector::Z, 1.0);
2441        let b = cylinder(Vector::X, 1.6);
2442        let options = IntersectOptions {
2443            tolerance: 1e-5,
2444            marching: Marching {
2445                chord: 1e-5,
2446                ..Marching::default()
2447            },
2448        };
2449        let SurfaceIntersection::Along(curves) = intersect_surfaces(&a, &b, options, T).unwrap()
2450        else {
2451            panic!("crossed cylinders meet along curves");
2452        };
2453        assert_eq!(curves.len(), 2);
2454        for section in &curves {
2455            assert!(!section.exact);
2456            assert!(section.closed);
2457            assert!(
2458                section.tolerance <= 1e-5 + 1e-4,
2459                "got {}",
2460                section.tolerance
2461            );
2462            assert!(section.on_a.is_some() && section.on_b.is_some());
2463
2464            // The fitted curve lies on both cylinders to its stated tolerance.
2465            let (lo, hi) = section.curve.domain();
2466            for i in 0..=200 {
2467                #[allow(clippy::cast_precision_loss)]
2468                let t = lo + (hi - lo) * f64::from(i) / 200.0;
2469                let p = section.curve.point_at(t, T).unwrap();
2470                let (SurfaceGeometry::Cylinder(x), SurfaceGeometry::Cylinder(y)) = (&a, &b) else {
2471                    unreachable!()
2472                };
2473                let off = x
2474                    .cylinder()
2475                    .distance_to(p)
2476                    .abs()
2477                    .max(y.cylinder().distance_to(p).abs());
2478                assert!(
2479                    off <= section.tolerance * 2.0,
2480                    "at t = {t} the fitted curve is {off:e} off, tolerance {}",
2481                    section.tolerance
2482                );
2483            }
2484        }
2485    }
2486
2487    /// A plane all but parallel to a drum's axis meets it in an ellipse ten
2488    /// metres long, which crosses the drum's few units of height only in a
2489    /// sliver of its turn. It is still a section of the two.
2490    #[test]
2491    fn a_plane_all_but_along_the_axis_still_meets_a_short_drum() {
2492        let drum = cylinder(Vector::Z, 1.0);
2493        let wall: SurfaceGeometry = PlaneSurface::over(
2494            Plane::through(
2495                Point::new(0.0, 0.6, 0.0),
2496                Direction::new(Vector::new(0.0, 1.0, 1e-4), T).unwrap(),
2497            ),
2498            (-1e9, 1e9),
2499            (-1e9, 1e9),
2500        )
2501        .unwrap()
2502        .into();
2503        let met = intersect_surfaces(&wall, &drum, IntersectOptions::default(), T).unwrap();
2504        let SurfaceIntersection::Along(sections) = met else {
2505            panic!("the wall crosses the drum: {met:?}");
2506        };
2507        assert_eq!(sections.len(), 1);
2508        let curve = &sections[0].curve;
2509        let (lo, hi) = curve.domain();
2510        let inside = (0..=100_000).any(|k| {
2511            let p = curve
2512                .point_at(lo + (hi - lo) * f64::from(k) / 100_000.0, T)
2513                .unwrap();
2514            p.z.abs() <= 4.0
2515        });
2516        assert!(inside, "and the section runs through the drum's height");
2517    }
2518
2519    /// Every point of a section within its stated tolerance of both
2520    /// surfaces, sampled along it.
2521    fn on_both(section: &SectionCurve, a: &SurfaceGeometry, b: &SurfaceGeometry) {
2522        let (lo, hi) = section.curve.domain();
2523        for k in 0..=64 {
2524            let p = section
2525                .curve
2526                .point_at(lo + (hi - lo) * f64::from(k) / 64.0, T)
2527                .unwrap();
2528            for surface in [a, b] {
2529                let off = match surface {
2530                    SurfaceGeometry::Plane(plane) => plane.plane().signed_distance_to(p).abs(),
2531                    SurfaceGeometry::Cylinder(drum) => {
2532                        let axis = drum.cylinder().axis();
2533                        let rel = p - axis.location;
2534                        let d = axis.direction.vector();
2535                        ((rel - d * rel.dot(d)).magnitude() - drum.cylinder().radius()).abs()
2536                    }
2537                    _ => unreachable!("planes and drums only"),
2538                };
2539                assert!(
2540                    off <= section.tolerance + 1e-9,
2541                    "{p:?} is {off:e} off, stated {:e}",
2542                    section.tolerance
2543                );
2544            }
2545        }
2546    }
2547
2548    /// A plane leaning two hundred-thousandths off a drum's axis, grazing
2549    /// it: the closed form's ellipse is fifty metres long, its parameter
2550    /// too coarse for the drum's eight units of height. The two sections
2551    /// come back as curves along that height, within their stated
2552    /// tolerance of both surfaces.
2553    #[test]
2554    fn a_plane_all_but_along_a_drums_axis_meets_it_in_two_near_lines() {
2555        let drum = cylinder(Vector::Z, 1.0);
2556        let wall: SurfaceGeometry = PlaneSurface::over(
2557            Plane::through(
2558                Point::new(0.0, 0.99, 0.0),
2559                Direction::new(Vector::new(0.0, 1.0, 2e-5), T).unwrap(),
2560            ),
2561            (-1e9, 1e9),
2562            (-1e9, 1e9),
2563        )
2564        .unwrap()
2565        .into();
2566        let met = intersect_surfaces(&wall, &drum, IntersectOptions::default(), T).unwrap();
2567        let SurfaceIntersection::Along(sections) = met else {
2568            panic!("the wall crosses the drum: {met:?}");
2569        };
2570        assert_eq!(sections.len(), 2);
2571        for section in &sections {
2572            assert!(section.tolerance > 0.0 && section.tolerance <= 1e-5);
2573            on_both(section, &wall, &drum);
2574        }
2575    }
2576
2577    /// Two drums whose axes lean five hundred-thousandths apart meet in two
2578    /// curves all but straight, returned as such over the height they share
2579    /// rather than marched.
2580    #[test]
2581    fn drums_all_but_parallel_meet_in_two_near_lines() {
2582        let drill = cylinder(Vector::Z, 1.0);
2583        let frame = Frame::new(
2584            Point::new(1.5, 0.0, 0.0),
2585            Direction::new(Vector::new(5e-5, 0.0, 1.0), T).unwrap(),
2586            Direction::X,
2587            T,
2588        )
2589        .unwrap();
2590        let bore: SurfaceGeometry =
2591            CylinderSurface::new(Cylinder::new(frame, 1.0, T).unwrap(), (-3.0, 3.0))
2592                .unwrap()
2593                .into();
2594        let met = intersect_surfaces(&drill, &bore, IntersectOptions::default(), T).unwrap();
2595        let SurfaceIntersection::Along(sections) = met else {
2596            panic!("the drums cross: {met:?}");
2597        };
2598        assert_eq!(sections.len(), 2);
2599        for section in &sections {
2600            assert!(!section.exact && section.tolerance <= 1e-5);
2601            let (lo, hi) = section.curve.domain();
2602            let (p, q) = (
2603                section.curve.point_at(lo, T).unwrap(),
2604                section.curve.point_at(hi, T).unwrap(),
2605            );
2606            assert!(
2607                (p.z - q.z).abs() > 5.9,
2608                "over the shared height: {p:?} {q:?}"
2609            );
2610            on_both(section, &drill, &bore);
2611        }
2612    }
2613
2614    #[test]
2615    fn exact_lines_are_clipped_to_the_surfaces_extents() {
2616        // The analytic layer answers for the unbounded geometry; the surfaces
2617        // are finite. A section line a billion units long is not something an
2618        // edge can be built on, and one wholly outside the extents is a
2619        // phantom.
2620        let drum = cylinder(Vector::Z, 2.0);
2621        let cut = plane(Point::ORIGIN, Vector::X);
2622        let SurfaceIntersection::Along(curves) =
2623            intersect_surfaces(&drum, &cut, IntersectOptions::default(), T).unwrap()
2624        else {
2625            panic!("expected curves");
2626        };
2627        for section in &curves {
2628            let (lo, hi) = section.curve.domain();
2629            // Bounded by the cylinder's height, not by LINE_EXTENT.
2630            assert!(
2631                hi - lo <= 8.0 + 1e-9,
2632                "the line was not clipped: [{lo}, {hi}]"
2633            );
2634            let start = section.curve.point_at(lo, T).unwrap();
2635            let end = section.curve.point_at(hi, T).unwrap();
2636            assert!(start.z >= -4.0 - 1e-9 && end.z <= 4.0 + 1e-9);
2637        }
2638
2639        // A circle at a height the bounded cylinder does not reach is not an
2640        // intersection of these surfaces, however truly the unbounded ones
2641        // meet there.
2642        let high = plane(Point::new(0.0, 0.0, 10.0), Vector::Z);
2643        assert_eq!(
2644            intersect_surfaces(&drum, &high, IntersectOptions::default(), T).unwrap(),
2645            SurfaceIntersection::Apart
2646        );
2647    }
2648
2649    #[test]
2650    fn the_degenerate_answers_pass_through() {
2651        assert_eq!(
2652            intersect_surfaces(
2653                &sphere(Point::ORIGIN, 1.0),
2654                &sphere(Point::new(5.0, 0.0, 0.0), 1.0),
2655                IntersectOptions::default(),
2656                T
2657            )
2658            .unwrap(),
2659            SurfaceIntersection::Apart
2660        );
2661        assert_eq!(
2662            intersect_surfaces(
2663                &sphere(Point::ORIGIN, 1.0),
2664                &sphere(Point::ORIGIN, 1.0),
2665                IntersectOptions::default(),
2666                T
2667            )
2668            .unwrap(),
2669            SurfaceIntersection::Same
2670        );
2671        assert!(matches!(
2672            intersect_surfaces(
2673                &plane(Point::ORIGIN, Vector::Z),
2674                &sphere(Point::new(0.0, 0.0, 2.0), 2.0),
2675                IntersectOptions::default(),
2676                T
2677            )
2678            .unwrap(),
2679            SurfaceIntersection::Touching(ref p) if p.len() == 1
2680        ));
2681    }
2682
2683    #[test]
2684    fn unusable_options_are_refused() {
2685        let a = sphere(Point::ORIGIN, 1.0);
2686        let b = plane(Point::ORIGIN, Vector::Z);
2687        for tolerance in [0.0, -1.0, f64::NAN] {
2688            let options = IntersectOptions {
2689                tolerance,
2690                ..IntersectOptions::default()
2691            };
2692            assert!(intersect_surfaces(&a, &b, options, T).is_err());
2693        }
2694    }
2695
2696    #[test]
2697    fn a_circle_wound_against_the_axis_keeps_its_pcurve_same_parameter() {
2698        // A plane whose normal opposes the cylinder's axis cuts a circle
2699        // wound against the cylinder's `u`, and the pcurve must run in `-u`
2700        // with it. Written `+u` unconditionally, the pcurve evaluates half a
2701        // turn away from the curve and every face built on the section tears
2702        // in parameter space. Both windings are pinned by lifting the pcurve
2703        // through the surface and demanding the curve's own point back.
2704        let drum: SurfaceGeometry = CylinderSurface::new(
2705            Cylinder::new(
2706                Frame::new(Point::new(2.0, 2.0, -1.0), Direction::Z, Direction::X, T).unwrap(),
2707                0.5,
2708                T,
2709            )
2710            .unwrap(),
2711            (0.0, 3.0),
2712        )
2713        .unwrap()
2714        .into();
2715        for normal in [Direction::Z, -Direction::Z] {
2716            let frame = Frame::new(Point::ORIGIN, normal, Direction::X, T).unwrap();
2717            let ground: SurfaceGeometry =
2718                PlaneSurface::over(Plane::new(frame), (-4.0, 4.0), (-4.0, 4.0))
2719                    .unwrap()
2720                    .into();
2721            let met = intersect_surfaces(&ground, &drum, IntersectOptions::default(), T).unwrap();
2722            let SurfaceIntersection::Along(curves) = met else {
2723                panic!("a plane through a cylinder sections it");
2724            };
2725            for sc in &curves {
2726                let pcurve = sc
2727                    .on_b
2728                    .as_ref()
2729                    .expect("a circle on its cylinder has a pcurve");
2730                let (lo, hi) = sc.curve.domain();
2731                for i in 0..8 {
2732                    let t = lo + (hi - lo) * f64::from(i) / 8.0;
2733                    let p3 = sc.curve.point_at(t, T).unwrap();
2734                    let uv = pcurve.point_at(t, T).unwrap();
2735                    let lifted = drum
2736                        .point_at(uv.x.rem_euclid(core::f64::consts::TAU), uv.y, T)
2737                        .unwrap();
2738                    assert!(
2739                        p3.distance(lifted) < 1e-9,
2740                        "normal {normal:?}, t {t}: pcurve lifts {lifted:?} against {p3:?}"
2741                    );
2742                }
2743            }
2744        }
2745    }
2746
2747    /// A plane through a ball's own axis cuts a meridian. The whole circle has
2748    /// no chart image (its longitude jumps half a turn at each pole), but
2749    /// each half is a straight line in the chart, exactly, at the circle's own
2750    /// parameter. Pinned by lifting the line back through the sphere and
2751    /// demanding the circle's point, on every half of every orientation.
2752    #[test]
2753    fn a_meridian_half_has_an_exact_line_for_a_pcurve() {
2754        use ogeom_geom::Surface as _;
2755        let half = core::f64::consts::PI;
2756        for (centre, radius) in [(Point::ORIGIN, 4.0), (Point::new(1.0, -2.0, 0.5), 1.25)] {
2757            let ball = sphere(centre, radius);
2758            let SurfaceGeometry::Sphere(s) = &ball else {
2759                panic!("a sphere surface");
2760            };
2761            // Three planes through the axis, at different azimuths, so the
2762            // constant longitude is not accidentally zero.
2763            for azimuth in [0.0_f64, 0.7, 2.4] {
2764                let normal = Vector::new(-azimuth.sin(), azimuth.cos(), 0.0);
2765                let cut = plane(centre, normal);
2766                let SurfaceIntersection::Along(curves) =
2767                    intersect_surfaces(&ball, &cut, IntersectOptions::default(), T).unwrap()
2768                else {
2769                    panic!("a plane through the centre meets the ball along a circle");
2770                };
2771                assert_eq!(curves.len(), 1, "one great circle");
2772                let circle = &curves[0].curve;
2773                assert!(curves[0].exact);
2774                // The whole circle has no chart image; each half does.
2775                assert!(
2776                    exact_pcurve_over(circle, circle.domain(), &ball, T).is_none(),
2777                    "the whole meridian has no single chart image"
2778                );
2779                for (lo, hi) in [(0.0, half), (half, 2.0 * half), (0.3, half - 0.1)] {
2780                    let pcurve = exact_pcurve_over(circle, (lo, hi), &ball, T)
2781                        .expect("half a meridian has an exact pcurve");
2782                    assert!(
2783                        matches!(pcurve, PlanarCurve::Line(_)),
2784                        "and it is a straight line in the chart"
2785                    );
2786                    for i in 0..=16 {
2787                        let t = (hi - lo).mul_add(f64::from(i) / 16.0, lo);
2788                        let want = circle.point_at(t, T).unwrap();
2789                        let uv = pcurve.point_at(t, T).unwrap();
2790                        assert!(
2791                            uv.y >= -half.mul_add(0.5, 1e-12) && uv.y <= half.mul_add(0.5, 1e-12),
2792                            "the latitude stays inside the chart: {}",
2793                            uv.y
2794                        );
2795                        let lifted = ball
2796                            .point_at(uv.x.rem_euclid(core::f64::consts::TAU), uv.y, T)
2797                            .unwrap();
2798                        assert!(
2799                            want.distance(lifted) < 1e-9,
2800                            "azimuth {azimuth}, t {t}: {lifted:?} against {want:?}"
2801                        );
2802                    }
2803                }
2804                // A range straddling a pole has none, and says so rather than
2805                // answering for one side.
2806                assert!(
2807                    exact_pcurve_over(circle, (half - 0.2, half + 0.2), &ball, T).is_none(),
2808                    "a range across a pole has no one line"
2809                );
2810                let _ = s;
2811            }
2812        }
2813    }
2814
2815    /// A trim says *where* on a curve, not what it is. The basis carries the
2816    /// shape and the trim shares its parameter, so a trimmed curve's pcurve is
2817    /// the basis's own pcurve trimmed the same way, on every surface, since
2818    /// the answer does not depend on the surface at all.
2819    ///
2820    /// A fillet's own end cap is a plane and the edges bounding it are trimmed
2821    /// curves. Without this, the boolean refuses the coincidence because it
2822    /// cannot put a trimmed curve into a chart it plainly lies in.
2823    #[test]
2824    fn a_trimmed_curve_carries_its_basis_pcurve_trimmed_the_same_way() {
2825        use ogeom_geom::TrimmedCurve;
2826        let drum = cylinder(Vector::Z, 2.0);
2827        let ground = plane(Point::new(0.0, 0.0, 1.0), Vector::Z);
2828        // The circle where they meet, and a quarter of it.
2829        let SurfaceIntersection::Along(curves) =
2830            intersect_surfaces(&drum, &ground, IntersectOptions::default(), T).unwrap()
2831        else {
2832            panic!("a plane across a cylinder meets it in a circle");
2833        };
2834        let whole = curves[0].curve.clone();
2835        let (lo, hi) = whole.domain();
2836        let quarter: Curve = TrimmedCurve::new(whole.clone(), lo + 0.3, lo + (hi - lo) / 4.0, T)
2837            .unwrap()
2838            .into();
2839
2840        for surface in [&drum, &ground] {
2841            let full = exact_pcurve_of(&whole, surface, T).expect("the whole circle has one");
2842            let part = exact_pcurve_of(&quarter, surface, T).expect("and so does a quarter of it");
2843            // Same parameter, same point: the trim changed the range and
2844            // nothing else.
2845            let (a, b) = quarter.domain();
2846            for i in 0..=8 {
2847                let t = (b - a).mul_add(f64::from(i) / 8.0, a);
2848                let (whole_at, part_at) =
2849                    (full.point_at(t, T).unwrap(), part.point_at(t, T).unwrap());
2850                assert!(
2851                    whole_at.distance(part_at) < 1e-12,
2852                    "the trim carries the basis: {whole_at:?} against {part_at:?}"
2853                );
2854                // And it lifts back onto the curve it came from.
2855                let lifted = surface
2856                    .point_at(part_at.x.rem_euclid(core::f64::consts::TAU), part_at.y, T)
2857                    .or_else(|_| surface.point_at(part_at.x, part_at.y, T))
2858                    .unwrap();
2859                assert!(
2860                    lifted.distance(quarter.point_at(t, T).unwrap()) < 1e-9,
2861                    "same-parameter, still"
2862                );
2863            }
2864        }
2865    }
2866    /// A plane through a cone's apex: tangent, it touches along one ruling;
2867    /// steeper, it holds two; shallower, it meets the apex alone. Every
2868    /// ruling lies on both surfaces and stays within the cone's window.
2869    #[test]
2870    fn a_plane_through_a_cones_apex_holds_its_rulings() {
2871        use ogeom_geom::ConeSurface;
2872        let frame = Frame::new(
2873            Point::new(100.0, 200.0, 300.0),
2874            Direction::Z,
2875            Direction::X,
2876            T,
2877        )
2878        .unwrap();
2879        let cone = ogeom_math::Cone::new(frame, 10.0, core::f64::consts::FRAC_PI_4, T).unwrap();
2880        let surface: SurfaceGeometry = ConeSurface::new(cone, (-5.0, 50.0)).unwrap().into();
2881        let apex = Point::new(100.0, 200.0, 290.0);
2882        let plane = |normal: Vector| -> SurfaceGeometry {
2883            PlaneSurface::new(Plane::through(apex, Direction::new(normal, T).unwrap())).into()
2884        };
2885        let cases = [
2886            (Vector::new(1.0, 0.0, -1.0), 1, true),
2887            (Vector::new(1.0, 0.0, 0.0), 2, false),
2888        ];
2889        for (normal, count, tangent) in cases {
2890            let cut = plane(normal);
2891            let SurfaceIntersection::Along(sections) =
2892                intersect_surfaces(&surface, &cut, IntersectOptions::default(), T).unwrap()
2893            else {
2894                panic!("{normal:?}: rulings");
2895            };
2896            assert_eq!(sections.len(), count, "{normal:?}");
2897            for section in &sections {
2898                assert_eq!(section.tangential, tangent, "{normal:?}");
2899                let (lo, hi) = section.curve.domain();
2900                for k in 0..=4 {
2901                    let p = section
2902                        .curve
2903                        .point_at(lo + (hi - lo) * f64::from(k) / 4.0, T)
2904                        .unwrap();
2905                    assert!(cone.distance_to(p) < 1e-9, "{p:?} on the cone");
2906                    let height = p.z - 300.0;
2907                    assert!(
2908                        (-5.0 - 1e-9..=50.0 + 1e-9).contains(&height),
2909                        "{p:?} in the window"
2910                    );
2911                }
2912            }
2913        }
2914        let shallow = plane(Vector::new(0.2, 0.0, 1.0));
2915        assert!(matches!(
2916            intersect_surfaces(&surface, &shallow, IntersectOptions::default(), T).unwrap(),
2917            SurfaceIntersection::Touching(_) | SurfaceIntersection::Apart
2918        ));
2919    }
2920
2921    #[test]
2922    fn a_far_stated_ruling_reads_its_angle_on_the_used_nappe() {
2923        use ogeom_geom::ConeSurface;
2924        // A 45-degree cone opening along +z, reference radius 24 at the
2925        // frame's origin; a ruling at chart angle 0.01, exactly as a real
2926        // file states it: the line's own origin parked seven hundred
2927        // kilometres down the infinite line, past the apex on the other
2928        // nappe. Only the used range may vote on the angle, or the pcurve
2929        // lands half a turn away and the face triangulates as a fan across
2930        // the whole chart.
2931        let cone =
2932            ogeom_math::Cone::new(Frame::WORLD, 24.0, core::f64::consts::FRAC_PI_4, T).unwrap();
2933        let surface: SurfaceGeometry = ConeSurface::new(cone, (-1e5, 1e5)).unwrap().into();
2934        let u_true = 0.01_f64;
2935        let radial = Vector::new(u_true.cos(), u_true.sin(), 0.0);
2936        // The ruling climbs outward at 45 degrees; its stated origin sits
2937        // far beyond the apex (z = -24 on this cone), on the other nappe.
2938        let direction =
2939            Direction::new((radial + Vector::new(0.0, 0.0, 1.0)) / 2f64.sqrt(), T).unwrap();
2940        let far = -7.0e5;
2941        let origin = Point::ORIGIN + radial * 24.0 + direction.vector() * far;
2942        let line = ogeom_geom::LineCurve::over(
2943            ogeom_math::Axis::new(origin, direction),
2944            far.abs() - 1.0,
2945            far.abs() + 1.0,
2946        )
2947        .unwrap();
2948        let curve: Curve = line.into();
2949        let range = ogeom_geom::Curve3d::domain(&curve);
2950        let pcurve = exact_pcurve_over(&curve, range, &surface, T).expect("a ruling inverts");
2951        let at = pcurve.point_at(range.0, T).unwrap();
2952        let tau = core::f64::consts::TAU;
2953        let gap = (at.x - u_true)
2954            .rem_euclid(tau)
2955            .min(tau - (at.x - u_true).rem_euclid(tau));
2956        assert!(
2957            gap < 1e-6,
2958            "the ruling's chart angle must be the used side's: got u {} against {u_true}",
2959            at.x
2960        );
2961    }
2962
2963    /// A thin drum crossing a wide one obliquely, its far side passing two
2964    /// hundredths of a millimetre inside the wide wall: two loops (the
2965    /// second cut short by the wide drum's end), each turning sharply at
2966    /// the tip where the drums all but touch. Each comes back as curves
2967    /// within a few microns of both drums; the whole first loop fitted as
2968    /// one misses its trace by millimetres.
2969    #[test]
2970    fn loops_turning_sharply_where_drums_all_but_touch_fit_in_pieces() {
2971        let drum = |origin: Point, axis: Vector, x: Vector, radius: f64, height: (f64, f64)| {
2972            let frame = Frame::new(
2973                origin,
2974                Direction::new(axis, T).unwrap(),
2975                Direction::new(x, T).unwrap(),
2976                T,
2977            )
2978            .unwrap();
2979            let cylinder = Cylinder::new(frame, radius, T).unwrap();
2980            (
2981                cylinder,
2982                SurfaceGeometry::from(CylinderSurface::new(cylinder, height).unwrap()),
2983            )
2984        };
2985        let radius = 3.175;
2986        let (thin_drum, thin) = drum(
2987            Point::new(10.994_218_762_109_735, 53.975, -209.55),
2988            Vector::new(0.0, 0.0, -1.0),
2989            Vector::new(-1.0, 0.0, 0.0),
2990            radius,
2991            (-1000.0, 1000.0),
2992        );
2993        let (wide_drum, wide) = drum(
2994            Point::new(
2995                -14.478_610_818_124_423,
2996                3.999_371_635_181_902,
2997                -277.138_401_510_994_7,
2998            ),
2999            Vector::new(
3000                -0.565_016_635_381_368_8,
3001                0.528_780_602_945_684_7,
3002                0.633_361_883_673_714_3,
3003            ),
3004            Vector::new(0.0, 0.767_637_390_304_296_3, -0.640_884_417_821_817),
3005            57.088_766_757_544_09,
3006            (0.0, 171.306_147_621_762_6),
3007        );
3008        let options = IntersectOptions {
3009            tolerance: 1e-5,
3010            marching: crate::Marching {
3011                chord: 1e-5,
3012                ..crate::Marching::default()
3013            },
3014        };
3015        let SurfaceIntersection::Along(curves) =
3016            intersect_surfaces(&thin, &wide, options, T).unwrap()
3017        else {
3018            panic!("the drums cross");
3019        };
3020        let mut length = 0.0;
3021        for section in &curves {
3022            assert!(!section.tangential);
3023            assert!(
3024                section.tolerance < 1e-3,
3025                "a section states {} of doubt",
3026                section.tolerance
3027            );
3028            let (lo, hi) = section.curve.domain();
3029            let mut previous = section.curve.point_at(lo, T).unwrap();
3030            for i in 1..=400 {
3031                let t = lo + (hi - lo) * f64::from(i) / 400.0;
3032                let p = section.curve.point_at(t, T).unwrap();
3033                let off = thin_drum
3034                    .distance_to(p)
3035                    .abs()
3036                    .max(wide_drum.distance_to(p).abs());
3037                assert!(off < 1e-3, "a section stands {off} off the drums");
3038                length += previous.distance(p);
3039                previous = p;
3040            }
3041        }
3042        // Each loop runs the thin drum's girth stretched along the wide
3043        // wall: the two together far longer than two girths.
3044        assert!(
3045            length > 4.0 * core::f64::consts::PI * radius,
3046            "the sections cover {length}"
3047        );
3048    }
3049
3050    #[test]
3051    fn coincidence_is_measured_over_the_overlap_and_nowhere_else() {
3052        // Patches restated from planes: the geometry no longer says "plane",
3053        // which is the whole reason this measurement exists.
3054        let patch = |plane: ogeom_math::Plane, u: (f64, f64), v: (f64, f64)| {
3055            let surface: SurfaceGeometry = PlaneSurface::over(plane, u, v).unwrap().into();
3056            SurfaceGeometry::from(surface.to_bspline(T).unwrap())
3057        };
3058        let reach = T.confusion() * 1e2;
3059
3060        // Two windows on one plane, overlapping over a quarter of each. They
3061        // are the same surface exactly where they meet, which is the claim.
3062        let here = patch(ogeom_math::Plane::XY, (0.0, 10.0), (0.0, 10.0));
3063        let over = patch(ogeom_math::Plane::XY, (5.0, 15.0), (5.0, 15.0));
3064        assert!(surfaces_coincide(&here, &over, reach, T));
3065
3066        // The same plane lifted clear of itself is not the same surface, and
3067        // a plane square to it crosses rather than coincides: the case that
3068        // must keep marching, since a crossing has a section to find.
3069        let above = patch(
3070            ogeom_math::Plane::new(
3071                Frame::new(Point::new(0.0, 0.0, 1.0), Direction::Z, Direction::X, T).unwrap(),
3072            ),
3073            (0.0, 10.0),
3074            (0.0, 10.0),
3075        );
3076        assert!(!surfaces_coincide(&here, &above, reach, T));
3077        let across = patch(
3078            ogeom_math::Plane::new(
3079                Frame::new(Point::new(5.0, 0.0, 0.0), Direction::X, Direction::Y, T).unwrap(),
3080            ),
3081            (0.0, 10.0),
3082            (0.0, 10.0),
3083        );
3084        assert!(!surfaces_coincide(&here, &across, reach, T));
3085    }
3086}