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Module tps

Module tps 

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Toyota Production System (TPS) Simulation Test Cases.

This module implements the ten canonical TPS simulation test cases from the EDD specification. Each test case validates a governing equation from operations science against simulation data.

§Test Case Summary

CaseHypothesis Tested (H₀)Verified PrincipleGoverning Equation
TC-1Push ≡ Pull EfficiencyCONWIPLittle’s Law
TC-2Large Batch EfficiencyOne-Piece FlowEPEI / Setup
TC-3Stochastic IndependenceWIP ControlLittle’s Law
TC-4Chase Strategy StabilityHeijunkaBullwhip Effect
TC-5Linear Setup GainSMEDOEE Availability
TC-6Specialist EfficiencyShojinkaPooling Capacity
TC-7Layout IrrelevanceCell DesignBalance Delay
TC-8Linear Wait TimeMura ReductionKingman’s Formula
TC-9Linear Inventory ScaleSupermarketsSquare Root Law
TC-10Kanban ≡ DBRTOC / DBRConstraints Theory

§References

  • [26] Spear, S. & Bowen, H.K. (1999). “Decoding the DNA of TPS”
  • [27] Liker, J.K. (2004). “The Toyota Way”
  • [28] Hopp, W.J. & Spearman, M.L. (2008). “Factory Physics”
  • [33] Hopp, W.J. & Spearman, M.L. (2004). “To Pull or Not to Pull”

Structs§

TpsMetrics
Metrics from a TPS simulation.
TpsTestResult
Result of running a TPS test case.

Enums§

TpsTestCase
TPS Test Case identifier.

Functions§

validate_bullwhip_effect
Validates Bullwhip Effect amplification.
validate_cell_layout
Validates Cell Layout Design effects.
validate_kanban_vs_dbr
Validates Kanban vs DBR (Drum-Buffer-Rope) comparison.
validate_kingmans_curve
Validates Kingman’s hockey stick curve.
validate_littles_law
Validates Little’s Law holds under given conditions.
validate_push_vs_pull
Validates Push vs Pull system performance.
validate_shojinka
Validates Shojinka (Cross-Training) effects.
validate_smed_setup
Validates SMED (Setup Time Reduction) effects.
validate_square_root_law
Validates Square Root Law for safety stock.