brep_kernel/edit/direct_edit/face_move_carrier.rs
1use super::*;
2use crate::RevolutionFrame;
3use crate::{KernelRefusal, KernelStage, OrRefuse};
4
5// ---------------------------------------------------------------------------
6// Move Face by CARRIER RE-INTERSECTION — the operator's construction.
7// ---------------------------------------------------------------------------
8//
9// > "I need the infinite faces of the move face selection to go and intersect
10// > themselves with the rest of the solid as the thing gets moved."
11//
12// `face_move.rs` ENUMERATES CASES. It classifies each boundary edge by the
13// carrier pair it joins and picks one of four actions, and every configuration
14// nobody enumerated becomes a refusal — which is the root cause the
15// 2026-09-21 capability matrix convicts in three places (an in-plane slide
16// that refuses because a NEIGHBOUR is curved; a bore wall pushed along its own
17// invariant axis; acceptance that is not monotone in the motion).
18//
19// This road has no case table over configurations. It has exactly three steps,
20// and each one asks the same question of every face regardless of what kind of
21// surface it carries:
22//
23// 1. **Carriers.** Every face's carrier is taken UNBOUNDED — stretched to
24// cover the whole body plus the motion — and the selected faces' carriers
25// are moved. Nothing is trimmed at this stage; the body supplies the
26// extent later, which is the whole point.
27// 2. **Corners.** Every vertex the moved group touches goes where the rigid
28// motion would put it, corrected by the LEAST amount that lands it on
29// every carrier it must lie on. That one sentence replaces the old road's
30// three-plane solve, its two rim affines, its "ride the fixed edge" lane
31// and its invariant-carrier lane. A corner whose carriers do not meet
32// near the rigid guess refuses, by name.
33// 3. **Edges and trims.** Every edge whose geometry the motion disturbed is
34// rebuilt as the section of its own two carriers between its own two
35// re-solved corners, and every face the rebuild touched regrows its
36// carrier around its new boundary and refits its pcurves.
37//
38// ## What is dispatched on, and what is not
39//
40// Step 3 does dispatch on the SURFACE PAIR — a plane pair sections in a line, a
41// recognized analytic pair sections in closed form
42// (`intersect_analytic_pair`), anything else is marched. That is a geometry
43// library's business and it is exhaustive by fallback: the marcher has no
44// "unsupported pair". What this road does NOT dispatch on is the
45// CONFIGURATION — which side of the edge moved, whether the neighbour is
46// curved, whether the push is parallel to an axis, how many fixed faces meet
47// at a corner. Those are the distinctions the old road's refusals are made of.
48//
49// ## Honest scope of this slice
50//
51// * **Topology is preserved.** A motion that needs the topology to CHANGE — a
52// bore breaking out through a new face, a migrating exit hole — is not
53// attempted here; it refuses. Slice 1 measures the geometry road.
54// * **Free-form carriers are not stretched.** A fitted NURBS patch keeps its
55// own domain, so a section that leaves it refuses instead of extrapolating.
56// * The entry is `move_faces` under `BREP_FACE_MOVE_ROAD=carrier`. Nothing is
57// rewired: with the variable unset, not one byte of the old road's behaviour
58// changes.
59
60/// Which road `move_faces` takes. The old one unless `BREP_FACE_MOVE_ROAD` is
61/// set to `carrier` — so an unset environment is the tree's behaviour exactly.
62pub(super) fn carrier_road_selected() -> bool {
63 std::env::var("BREP_FACE_MOVE_ROAD").as_deref() == Ok("carrier")
64}
65
66const OP: &str = "move_faces(carrier)";
67
68/// How a vertex is allowed to sit off the carriers it was solved against,
69/// and how far a rebuilt edge may sit off its own section, as a multiple of
70/// the model tolerance. Deliberately the same slack the old road grants its
71/// own re-solved corners (`10.0 * tolerance`).
72const RESIDUAL_SLACK: f64 = 10.0;
73
74/// The section two carriers share, in the only two shapes a caller here needs.
75enum Section {
76 /// A plane pair. `intersect_analytic_pair` deliberately declines this one
77 /// (its doc says so: a synthesized over-long segment interacts badly with
78 /// the shared-parameter pcurve contract), and marching it would fit a
79 /// straight line to a polyline and lose the exactness every planar closed
80 /// form in the capability matrix is measured to. So a plane pair is built
81 /// as the straight segment between the corners the solve already placed —
82 /// which IS the section restricted to them, because both corners were
83 /// solved onto both planes.
84 Straight,
85 /// Anything else: the exact closed form where the pair has one, the marched
86 /// trace where it does not. `reintersect_carriers` owns that choice.
87 Curve(NurbsCurve),
88}
89
90/// Move a face group by re-intersecting its carriers with the rest of the
91/// solid. See the module header for the construction; `move_faces` routes here
92/// under `BREP_FACE_MOVE_ROAD=carrier`.
93pub(super) fn move_faces_by_carrier(
94 solid: &BrepSolid,
95 moved: &HashSet<u64>,
96 translation: Vec3,
97) -> Result<BrepSolid, KernelRefusal> {
98 let scale = solid_model_scale(solid);
99 let tolerance = (scale * 1e-7).max(1e-9);
100 let plane_tolerance = (scale * 1e-6).max(1e-7);
101 let motion = translate_affine(translation).or_refuse(KernelStage::Collect, "translate_affine")?;
102
103 let mut face_lookup: HashMap<u64, (usize, usize)> = HashMap::default();
104 for (shell_index, shell) in solid.shells.iter().enumerate() {
105 for (face_index, face) in shell.faces.iter().enumerate() {
106 face_lookup.entry(face.id).or_insert((shell_index, face_index));
107 }
108 }
109
110 let mut faces_of_edge: HashMap<u64, Vec<u64>> = HashMap::default();
111 for shell in &solid.shells {
112 for face in &shell.faces {
113 for loop_record in &face.loops {
114 for coedge in &loop_record.coedges {
115 faces_of_edge.entry(coedge.edge_id).or_default().push(face.id);
116 }
117 }
118 }
119 }
120 for edge in &solid.edges {
121 let uses = faces_of_edge.get(&edge.id).map(Vec::as_slice).unwrap_or(&[]);
122 let expected = if edge.degenerate { 1 } else { 2 };
123 if uses.len() != expected {
124 return Err(KernelRefusal::input(KernelStage::Collect, "non_manifold", format!(
125 "{OP}: edge {} is used {} times (non-manifold input)",
126 edge.id,
127 uses.len()
128 )));
129 }
130 }
131
132 // --- 1. The carriers, unbounded, and already moved ---------------------
133 let (centre, radius) = body_ball(solid)?;
134 // The reach a carrier has to cover for the body to be able to supply the
135 // extent: the whole body, wherever the motion carries it, with room to
136 // spare. This is what "infinite" means in a kernel that stores patches.
137 let reach = (radius + translation.length()) * 4.0 + scale;
138 let mut carriers: HashMap<u64, NurbsSurface> = HashMap::default();
139 // Which SELECTED faces the motion actually moves the CARRIER of.
140 //
141 // A motion can be a real motion of the face and the identity on its
142 // carrier: a plane slid inside itself, a cylinder pushed along its own
143 // axis, a face spun about its own normal. The contract already says what
144 // those answer — "the identity, geometry and topology unchanged" — and the
145 // old road refuses two of them, which is category 4 of the capability
146 // matrix. This is the reading that makes them the identity here, and it is
147 // a MEASUREMENT applied to every selected face alike, not a list of the
148 // configurations it holds in: sample the face's own patch, carry the
149 // samples by the motion, and ask whether they are still on the carrier
150 // they came from. Nothing in it mentions what kind of surface that is.
151 //
152 // The threshold is much tighter than the model tolerance on purpose. At
153 // model tolerance a 1e-9 push of a box top reads as invariant and the road
154 // answers with the input body, which is a DIFFERENT answer from the one the
155 // old road gives (it moves the face by 1e-9). Whether a sub-tolerance drag
156 // ought to be the identity is a contract question and not this slice's to
157 // settle, so the reading is set where it cannot decide it: five orders
158 // below the smallest motion any cell asks for, and four above the
159 // floating-point noise a genuinely invariant carrier's own samples carry.
160 let invariance_tolerance = (scale * 1e-11).max(1e-13);
161 let mut moves_carrier: HashSet<u64> = HashSet::default();
162 for shell in &solid.shells {
163 for face in &shell.faces {
164 let stretched = unbounded_carrier(&face.surface, centre, reach, plane_tolerance)?;
165 let carrier = if moved.contains(&face.id)
166 && !carrier_invariant_under_motion(
167 &face.surface,
168 &stretched,
169 motion,
170 invariance_tolerance,
171 ).or_refuse(KernelStage::Classify, "carrier_invariant_under_motion")?
172 {
173 moves_carrier.insert(face.id);
174 transform_surface(&stretched, motion).or_refuse(KernelStage::Classify, "transform_surface")?
175 } else {
176 stretched
177 };
178 carriers.insert(face.id, carrier);
179 }
180 }
181
182 // --- 2. The corners ----------------------------------------------------
183 let mut vertex_faces: HashMap<u64, HashSet<u64>> = HashMap::default();
184 for edge in &solid.edges {
185 if let Some(uses) = faces_of_edge.get(&edge.id) {
186 for vertex_id in [edge.start_vertex_id, edge.end_vertex_id] {
187 vertex_faces.entry(vertex_id).or_default().extend(uses.iter().copied());
188 }
189 }
190 }
191 let mut new_vertex: HashMap<u64, Vec3> = HashMap::default();
192 for vertex in &solid.vertices {
193 let Some(adjacent) = vertex_faces.get(&vertex.id) else {
194 continue;
195 };
196 if !adjacent.iter().any(|face_id| moved.contains(face_id)) {
197 continue;
198 }
199 // THE RULE, and there is only one: the corner goes where the rigid
200 // motion would put it, corrected by the least amount that lands it on
201 // every carrier it must lie on. When every adjacent face moved, the
202 // rigid guess is already on all of them and the correction is zero.
203 // When the motion leaves a carrier invariant — a plane slid in itself,
204 // a cylinder pushed along its own axis — the guess is off it and the
205 // correction is exactly the slide back, which is why an identity
206 // motion comes out as the identity here with nothing written for it.
207 let mut at: Vec<&NurbsSurface> = Vec::with_capacity(adjacent.len());
208 let mut ids: Vec<u64> = adjacent.iter().copied().collect();
209 ids.sort_unstable();
210 for face_id in &ids {
211 at.push(carriers.get(face_id).ok_or_else(|| {
212 KernelRefusal::internal(
213 KernelStage::Refine,
214 "carrier_lookup",
215 format!("{OP}: no carrier for face {face_id} at vertex {}", vertex.id),
216 )
217 })?);
218 }
219 // The corner is only forced to move by a carrier the motion CHANGES.
220 // When every carrier meeting here is one the motion maps onto itself,
221 // the constraint set is the one the corner already satisfies and the
222 // rigid guess would be a displacement nothing asked for.
223 let seed = if ids.iter().any(|face_id| moves_carrier.contains(face_id)) {
224 vertex.point.add(translation)
225 } else {
226 vertex.point
227 };
228 if std::env::var("BREP_FACE_MOVE_CARRIER_DEBUG").is_ok() {
229 eprintln!("CORNER v{} at faces {:?} seed {:?}", vertex.id, ids, seed);
230 for (face_id, surface) in ids.iter().zip(at.iter()) {
231 let kind = match surface.analytic() {
232 Some(AnalyticSurface::Plane { .. }) => "plane",
233 Some(AnalyticSurface::RuledRevolution { .. }) => "ruled",
234 Some(AnalyticSurface::Sphere { .. }) => "sphere",
235 Some(AnalyticSurface::Torus { .. }) => "torus",
236 Some(AnalyticSurface::Revolution { .. }) => "revolution",
237 None => "free-form",
238 };
239 match crate::project_point_to_surface(surface, seed) {
240 Ok(projection) => eprintln!(
241 " face {face_id} [{kind}] foot {:?} dist {:.6e} uv ({:.6},{:.6}) normal {:?}",
242 projection.point,
243 projection.point.sub(seed).length(),
244 projection.u,
245 projection.v,
246 surface.normal(projection.u, projection.v),
247 ),
248 Err(error) => eprintln!(" face {face_id} [{kind}] projection FAILED: {error}"),
249 }
250 }
251 }
252 let corner = solve_corner(&at, seed, tolerance).map_err(|why| {
253 // Named the way the user picked the faces, not by internal id. The
254 // capability matrix graded every refusal this operation writes and
255 // split them exactly on this: the messages the FEATURE writes name
256 // faces the user can see, and the messages the PRIMITIVE writes
257 // name `edge 18`, `vertex 9`, `vertex 21` — ids a user cannot
258 // select and which change between runs of the same document.
259 let named: Vec<String> = ids
260 .iter()
261 .map(|face_id| face_label(solid, &face_lookup, *face_id))
262 .collect();
263 let split = if ids.len() > 3 {
264 " — more than three carriers met there, and a corner like that cannot stay \
265 ONE corner once any of them moves: the right answer splits it, which is a \
266 topology change this operation does not make"
267 } else {
268 ""
269 };
270 why.with_message(|why| format!(
271 "{OP}: the {} carriers meeting at the corner of {} no longer share a point \
272 after the motion ({why}){split}",
273 ids.len(),
274 named.join(", ")
275 ))
276 })?;
277 new_vertex.insert(vertex.id, corner);
278 }
279
280 // --- 3. The edges ------------------------------------------------------
281 // An edge is DIRTY when the motion disturbed its geometry: either a face it
282 // bounds moved, or a corner it ends on did. The second half is what lets a
283 // FIXED edge between two fixed carriers be re-trimmed (and, when it must,
284 // re-derived from those same two carriers past its old span) instead of
285 // being the thing a push refuses for not re-crossing within its span.
286 let mut result = solid.clone();
287 let mut dirty: HashSet<u64> = HashSet::default();
288 let mut rebuilt: HashMap<u64, (NurbsCurve, f64, f64)> = HashMap::default();
289 let mut order: Vec<&EdgeRecord> = Vec::new();
290 for edge in &solid.edges {
291 let uses = faces_of_edge.get(&edge.id).map(Vec::as_slice).unwrap_or(&[]);
292 let moved_uses = uses.iter().filter(|face_id| moves_carrier.contains(*face_id)).count();
293 let corner_moved = |vertex_id: u64| {
294 new_vertex
295 .get(&vertex_id)
296 .is_some_and(|point| point.sub(point_of(solid, vertex_id)).length() > tolerance)
297 };
298 let ends_moved =
299 corner_moved(edge.start_vertex_id) || corner_moved(edge.end_vertex_id);
300 // Nothing changed here, so nothing is rebuilt: an edge whose carriers
301 // the motion leaves alone and whose corners did not move IS the edge it
302 // was, exactly, and re-deriving it could only add fit noise to an
303 // answer the contract says is the input.
304 if moved_uses == 0 && !ends_moved {
305 continue;
306 }
307 dirty.insert(edge.id);
308 order.push(edge);
309 }
310
311 // 3a. THE CLOSED RIMS FIRST, because they carry their own corner.
312 //
313 // A rim whose two ends are the same vertex — a bore's mouth — is a whole
314 // conic, and its carriers meet in a CURVE, not a point: no third face meets
315 // at that vertex, so nothing determines where along the rim it sits. The
316 // section itself does. `intersect_plane_quadric` anchors its answer at the
317 // carrier frame's own `x_axis`, which is the carrier's seam, and the vertex
318 // is where the face's seam meets the rim — so taking the vertex FROM the
319 // rebuilt section is not a convention invented here, it is the only reading
320 // on which the vertex and the seam edge that ends on it can agree.
321 //
322 // It is also what makes the two bore cells come out right for the same
323 // reason rather than by opposite rules: a bore pushed ACROSS its axis
324 // carries its seam with it (the frame moved, so the anchor moved), and a
325 // bore pushed ALONG its axis, or a cap slid in its own plane, leaves the
326 // seam exactly where it was (the frame's azimuth did not move).
327 for edge in &order {
328 if edge.start_vertex_id != edge.end_vertex_id || edge.degenerate {
329 continue;
330 }
331 let uses = faces_of_edge.get(&edge.id).map(Vec::as_slice).unwrap_or(&[]);
332 let (Some(&first), Some(&second)) = (uses.first(), uses.get(1)) else {
333 continue;
334 };
335 if first == second {
336 continue;
337 }
338 let section = carrier_section(
339 edge,
340 carrier_of(&carriers, first)?,
341 carrier_of(&carriers, second)?,
342 tolerance,
343 )?;
344 let Section::Curve(curve) = section else {
345 return Err(KernelRefusal::internal(KernelStage::Refine, "closed_rim_straight", format!(
346 "{OP}: the closed rim {} sections in a straight line, which cannot close — \
347 refusing",
348 edge.id
349 )));
350 };
351 let matched = match_marched_rim_direction(curve, edge)?;
352 let [d0, d1] = matched.domain().or_refuse(KernelStage::Refine, "domain")?;
353 let anchor = matched.evaluate(d0).or_refuse(KernelStage::Refine, "evaluate")?;
354 new_vertex.insert(edge.start_vertex_id, anchor);
355 rebuilt.insert(edge.id, (matched, d0, d1));
356 }
357
358 // 3b. Everything else.
359 for edge in &order {
360 if rebuilt.contains_key(&edge.id) {
361 continue;
362 }
363 let uses = faces_of_edge.get(&edge.id).map(Vec::as_slice).unwrap_or(&[]);
364 let moved_uses = uses.iter().filter(|face_id| moves_carrier.contains(*face_id)).count();
365 let old_start = edge.curve.evaluate(edge.t0).or_refuse(KernelStage::Refine, "evaluate")?;
366 let old_end = edge.curve.evaluate(edge.t1).or_refuse(KernelStage::Refine, "evaluate")?;
367 let start_new = new_vertex
368 .get(&edge.start_vertex_id)
369 .copied()
370 .unwrap_or_else(|| point_of(solid, edge.start_vertex_id));
371 let end_new = new_vertex
372 .get(&edge.end_vertex_id)
373 .copied()
374 .unwrap_or_else(|| point_of(solid, edge.end_vertex_id));
375 let first = *uses.first().ok_or_else(|| {
376 KernelRefusal::internal(
377 KernelStage::Refine,
378 "edge_faces",
379 format!("{OP}: edge {} has no faces", edge.id),
380 )
381 })?;
382 let second = uses.get(1).copied();
383
384 // A rigid shortcut that carries a PROOF, not a case: when every carrier
385 // this edge lies on moved by the same rigid motion AND both its corners
386 // came out at their own rigid images, the section of the moved carriers
387 // between them IS the rigid image of the old edge — so mapping it keeps
388 // the parametrisation, the weights and the knot vector exact. Where
389 // either half of that fails, the general path answers instead, and the
390 // three moved faces of a corner lift are exactly where it fails: two
391 // moved planes still meet a FIXED one, so their shared edge's corner
392 // slides ALONG the edge and is not the rigid image of anything.
393 let rigid_ends = start_new.sub(old_start.add(translation)).length() <= tolerance
394 && end_new.sub(old_end.add(translation)).length() <= tolerance;
395 if moved_uses == uses.len() && rigid_ends {
396 rebuilt.insert(
397 edge.id,
398 (transform_curve(&edge.curve, motion).or_refuse(KernelStage::Refine, "transform_curve")?, edge.t0, edge.t1),
399 );
400 continue;
401 }
402
403 // An edge with only ONE carrier — a seam meridian a face uses twice, or
404 // a degenerate apex point — has no carrier PAIR to re-intersect. It
405 // lies on that one carrier and moves exactly as the carrier does, and
406 // the corners it ends on re-trim it. This is the arm a bore's own seam
407 // takes whenever the cap it ends against is the thing that moved.
408 let carrier_pair = match second {
409 Some(second) if second != first => Some(second),
410 _ => None,
411 };
412 let (curve, t0, t1) = match carrier_pair {
413 None => {
414 let carried = if moves_carrier.contains(&first) {
415 transform_curve(&edge.curve, motion).or_refuse(KernelStage::Refine, "transform_curve")?
416 } else {
417 edge.curve.clone()
418 };
419 // A SEAM that has to GROW. The carrier is unbounded here, but
420 // the stored seam curve is not: it spans whatever extent the
421 // face happened to be trimmed to, and a corner the motion
422 // carries past that end projects onto the end instead of onto
423 // the seam. That is not a limit of the geometry — a cylinder's
424 // generatrix is a straight line and it runs as far as its
425 // carrier does — so a STRAIGHT seam is rebuilt as the segment
426 // between its own two re-solved corners, which both lie on the
427 // carrier by construction.
428 //
429 // MEASURED, and it is why this is here rather than in a later
430 // slice: pushing a holed cap along the bore's own axis builds
431 // to `s = 10` on the old road, and refused here from
432 // `s ≈ 1.250` — the magnitude at which the cap passes the end
433 // of the bore's stored generatrix. The refusal quoted
434 // `3.000e0`, which is exactly that overrun at `s = 2`. The
435 // capability matrix's own cell for it sits at `s = 1`, where
436 // both roads agree, so the cell table could not see it and the
437 // swept column is what found it.
438 let curve = if carried.straight_segment(tolerance).is_some() {
439 make_line(start_new, end_new).or_refuse(KernelStage::Refine, "make_line")?
440 } else {
441 carried
442 };
443 let t0 = parameter_on(&curve, start_new, tolerance, edge.id, "start")?;
444 let t1 = parameter_on(&curve, end_new, tolerance, edge.id, "end")?;
445 if (t1 - t0).abs() <= 1e-12 {
446 return Err(KernelRefusal::unsupported(KernelStage::Refine, "seam_collapse", format!(
447 "{OP}: the corners of the single-carrier edge {} land on the same point \
448 of it — refusing",
449 edge.id
450 )));
451 }
452 (curve, t0, t1)
453 }
454 Some(second) => rebuild_edge(
455 edge,
456 carrier_of(&carriers, first)?,
457 carrier_of(&carriers, second)?,
458 start_new,
459 end_new,
460 tolerance,
461 )?,
462 };
463 rebuilt.insert(edge.id, (curve, t0, t1));
464 }
465
466 // The two guards the translation road's category-3 refusals are made of,
467 // stated on the rebuilt chord rather than on a plan: a moved face that
468 // lands exactly on its neighbour collapses an edge, and one that passes
469 // beyond it reverses one. Both are read from the geometry, so they hold
470 // for any carrier pair and not only for the straight rebuilds the old road
471 // could check.
472 for edge in &solid.edges {
473 let Some((curve, t0, t1)) = rebuilt.get(&edge.id) else {
474 continue;
475 };
476 if edge.start_vertex_id == edge.end_vertex_id || edge.degenerate {
477 continue;
478 }
479 let old_start = edge.curve.evaluate(edge.t0).or_refuse(KernelStage::Refine, "evaluate")?;
480 let old_end = edge.curve.evaluate(edge.t1).or_refuse(KernelStage::Refine, "evaluate")?;
481 let new_start = curve.evaluate(*t0).or_refuse(KernelStage::Refine, "evaluate")?;
482 let new_end = curve.evaluate(*t1).or_refuse(KernelStage::Refine, "evaluate")?;
483 let old_chord = old_end.sub(old_start);
484 let new_chord = new_end.sub(new_start);
485 if new_chord.length() <= tolerance {
486 return Err(KernelRefusal::unsupported(KernelStage::Validate, "edge_collapse", format!(
487 "{OP}: the translation collapses edge {} to zero length (a moved face lands \
488 exactly on its neighbour)",
489 edge.id
490 )));
491 }
492 if old_chord.length() > tolerance && new_chord.dot(old_chord) < 0.0 {
493 return Err(KernelRefusal::unsupported(KernelStage::Validate, EDGE_INVERSION, format!(
494 "{OP}: the translation inverts edge {} (a moved face passes beyond its \
495 neighbour)",
496 edge.id
497 )));
498 }
499 }
500
501 for edge in &mut result.edges {
502 if let Some((curve, t0, t1)) = rebuilt.get(&edge.id) {
503 edge.curve = curve.clone();
504 edge.t0 = *t0;
505 edge.t1 = *t1;
506 }
507 }
508 for vertex in &mut result.vertices {
509 if let Some(point) = new_vertex.get(&vertex.id) {
510 vertex.point = *point;
511 }
512 }
513
514 // --- 3b. The trims -----------------------------------------------------
515 // Every face the rebuild touched regrows its carrier around its own new
516 // boundary and refits every pcurve on it. A MOVED face's carrier is the
517 // moved one; a FIXED face's is its own, GROWN to cover wherever the new
518 // boundary went — which is the same "extend the neighbour" the delete/heal
519 // road has always done, and is what makes "the pushed cap does not re-cross
520 // fixed edge N within its span" not a thing that can be said here.
521 let final_edges: HashMap<u64, EdgeRecord> =
522 result.edges.iter().map(|edge| (edge.id, edge.clone())).collect();
523 let mut touched_faces: Vec<(usize, usize)> = Vec::new();
524 for (shell_index, shell) in result.shells.iter().enumerate() {
525 for (face_index, face) in shell.faces.iter().enumerate() {
526 let face_dirty = moves_carrier.contains(&face.id)
527 || face.loops.iter().any(|loop_record| {
528 loop_record.coedges.iter().any(|c| dirty.contains(&c.edge_id))
529 });
530 if face_dirty {
531 touched_faces.push((shell_index, face_index));
532 }
533 }
534 }
535 for (shell_index, face_index) in touched_faces {
536 let face = &mut result.shells[shell_index].faces[face_index];
537 if moves_carrier.contains(&face.id) {
538 face.surface = transform_surface(&face.surface, motion).or_refuse(KernelStage::Sew, "transform_surface")?;
539 }
540 regrow_and_refit_carrier(face, &final_edges, scale, OP)?;
541 }
542
543 // --- 4. Acceptance -----------------------------------------------------
544 // Unchanged from the old road, deliberately: this slice does not get to
545 // move the bar it is measured against.
546 let issues = result.validate();
547 if !issues.is_empty() {
548 return Err(KernelRefusal::internal(KernelStage::Validate, "validate", format!("{OP}: moved solid failed validation: {issues:?}")));
549 }
550 if let (Ok(before), Ok(after)) = (solid_signed_volume(solid), solid_signed_volume(&result)) {
551 if before * after <= 0.0 {
552 return Err(KernelRefusal::unsupported(KernelStage::Validate, SOLID_INVERSION, format!(
553 "{OP}: the translation inverts the solid (signed volume changed sign) — refusing"
554 )));
555 }
556 }
557 Ok(result)
558}
559
560/// Does the motion map this face's carrier onto ITSELF?
561///
562/// Sixteen points of the face's own patch, carried by the motion and projected
563/// back onto the carrier they came from (the STRETCHED one, so a sample that
564/// leaves the face's own trim is still asked about the surface rather than
565/// about the patch's edge). Nothing here reads the surface's type, so it
566/// answers for a plane slid in itself, a cylinder or cone pushed along its
567/// axis, a sphere or torus translated along nothing at all, and a fitted
568/// free-form patch that happens to be periodic, by the same arithmetic.
569fn carrier_invariant_under_motion(
570 patch: &NurbsSurface,
571 carrier: &NurbsSurface,
572 motion: AffineTransform,
573 tolerance: f64,
574) -> Result<bool, String> {
575 const STATIONS: usize = 4;
576 let [u0, u1] = patch.domain_u()?;
577 let [v0, v1] = patch.domain_v()?;
578 for i in 0..STATIONS {
579 for j in 0..STATIONS {
580 let u = u0 + (u1 - u0) * i as f64 / (STATIONS - 1) as f64;
581 let v = v0 + (v1 - v0) * j as f64 / (STATIONS - 1) as f64;
582 let carried = motion.point(patch.evaluate(u, v)?);
583 let foot = crate::project_point_to_surface(carrier, carried)?;
584 if foot.point.sub(carried).length() > tolerance {
585 return Ok(false);
586 }
587 }
588 }
589 Ok(true)
590}
591
592/// A face the way the user picked it: its persistent name where it has one,
593/// and its id either way so a log can still be followed.
594fn face_label(
595 solid: &BrepSolid,
596 face_lookup: &HashMap<u64, (usize, usize)>,
597 face_id: u64,
598) -> String {
599 match face_lookup
600 .get(&face_id)
601 .and_then(|&(shell, face)| solid.shells[shell].faces[face].name.as_deref())
602 {
603 Some(name) => format!("`{name}` (face {face_id})"),
604 None => format!("face {face_id}"),
605 }
606}
607
608fn carrier_of<'a>(
609 carriers: &'a HashMap<u64, NurbsSurface>,
610 face_id: u64,
611) -> Result<&'a NurbsSurface, KernelRefusal> {
612 carriers.get(&face_id).ok_or_else(|| {
613 KernelRefusal::internal(
614 KernelStage::Refine,
615 "carrier_missing",
616 format!("{OP}: no carrier for face {face_id}"),
617 )
618 })
619}
620
621fn point_of(solid: &BrepSolid, vertex_id: u64) -> Vec3 {
622 solid
623 .vertices
624 .iter()
625 .find(|vertex| vertex.id == vertex_id)
626 .map(|vertex| vertex.point)
627 .unwrap_or_default()
628}
629
630fn translate_affine(translation: Vec3) -> Result<AffineTransform, String> {
631 AffineTransform::new([
632 1.0, 0.0, 0.0, translation.x, //
633 0.0, 1.0, 0.0, translation.y, //
634 0.0, 0.0, 1.0, translation.z, //
635 0.0, 0.0, 0.0, 1.0,
636 ])
637}
638
639/// The centre and radius of a ball containing every vertex of the body — the
640/// scale at which "cover the rest of the solid" is measured.
641fn body_ball(solid: &BrepSolid) -> Result<(Vec3, f64), KernelRefusal> {
642 if solid.vertices.is_empty() {
643 return Err(KernelRefusal::input(KernelStage::Collect, "empty_solid", format!("{OP}: the body has no vertices")));
644 }
645 let mut low = Vec3::new(f64::INFINITY, f64::INFINITY, f64::INFINITY);
646 let mut high = Vec3::new(f64::NEG_INFINITY, f64::NEG_INFINITY, f64::NEG_INFINITY);
647 for vertex in &solid.vertices {
648 low = Vec3::new(
649 low.x.min(vertex.point.x),
650 low.y.min(vertex.point.y),
651 low.z.min(vertex.point.z),
652 );
653 high = Vec3::new(
654 high.x.max(vertex.point.x),
655 high.y.max(vertex.point.y),
656 high.z.max(vertex.point.z),
657 );
658 }
659 let centre = low.add(high).scale(0.5);
660 let radius = high.sub(low).length() * 0.5;
661 Ok((centre, radius.max(1.0)))
662}
663
664/// A face's carrier with its trim thrown away — stretched to cover a ball of
665/// radius `reach` about `centre`, which is the body and everywhere the motion
666/// can take it.
667///
668/// This is the step the operator's instruction names. A plane rebuilds as a
669/// patch that covers the ball; a cylinder, cone or fillet band prolongs along
670/// its own axis with the SAME frame and the SAME generatrix direction, so the
671/// stretch is exact and not a fit; a sphere and a torus are already complete
672/// and are returned untouched. A free-form patch is returned as it stands — it
673/// has no exact prolongation, and inventing one would be extrapolating a fit,
674/// so a section that needs more of it refuses downstream instead.
675fn unbounded_carrier(
676 surface: &NurbsSurface,
677 centre: Vec3,
678 reach: f64,
679 plane_tolerance: f64,
680) -> Result<NurbsSurface, KernelRefusal> {
681 match surface.analytic() {
682 Some(AnalyticSurface::Sphere { .. }) | Some(AnalyticSurface::Torus { .. }) => {
683 return Ok(surface.clone())
684 }
685 Some(AnalyticSurface::RuledRevolution {
686 frame,
687 rho0,
688 rho1,
689 height,
690 }) => {
691 let (frame, rho0, rho1, height) = (frame.clone(), *rho0, *rho1, *height);
692 return stretch_ruled(&frame, rho0, rho1, height, centre, reach);
693 }
694 Some(AnalyticSurface::Revolution {
695 frame,
696 sweep,
697 generatrix,
698 ..
699 }) => {
700 // A partial sweep with a STRAIGHT generatrix is a cylinder or cone
701 // band (this is how a fillet band recognizes). Its prolongation is
702 // the same one, over the same sweep.
703 let sweep = *sweep;
704 let frame = frame.clone();
705 if let Some((start, end)) = generatrix.straight_segment(plane_tolerance) {
706 let (rho0, z0) = axial_radial(&frame, start);
707 let (rho1, z1) = axial_radial(&frame, end);
708 let height = z1 - z0;
709 if height.abs() > 1e-12 {
710 let base = RevolutionFrame {
711 origin: frame.origin.add(frame.axis.scale(z0)),
712 ..frame.clone()
713 };
714 return stretch_ruled_sweep(&base, rho0, rho1, height, centre, reach, sweep);
715 }
716 }
717 return Ok(surface.clone());
718 }
719 _ => {}
720 }
721 // A plane — tagged or merely geometric — rebuilds as a patch covering the
722 // ball. Everything else (a fitted free-form patch) keeps its own domain.
723 match plane_of_surface(surface, plane_tolerance, OP) {
724 Ok(plane) => {
725 let foot = centre.sub(plane.normal.scale(centre.sub(plane.origin).dot(plane.normal)));
726 let origin = foot
727 .sub(plane.u_dir.scale(reach))
728 .sub(plane.v_dir.scale(reach));
729 crate::make_plane(origin, plane.u_dir, plane.v_dir, 2.0 * reach, 2.0 * reach)
730 .or_refuse(KernelStage::Classify, "make_plane")
731 }
732 Err(_) => Ok(surface.clone()),
733 }
734}
735
736/// A point in the frame's own cylindrical reading: its radius from the axis
737/// and its height along it. `RevolutionFrame::cylindrical` says the same thing
738/// and is private to the geometry module.
739fn axial_radial(frame: &RevolutionFrame, point: Vec3) -> (f64, f64) {
740 let delta = point.sub(frame.origin);
741 let z = delta.dot(frame.axis);
742 (delta.sub(frame.axis.scale(z)).length(), z)
743}
744
745fn stretch_ruled(
746 frame: &RevolutionFrame,
747 rho0: f64,
748 rho1: f64,
749 height: f64,
750 centre: Vec3,
751 reach: f64,
752) -> Result<NurbsSurface, KernelRefusal> {
753 stretch_ruled_sweep(
754 frame,
755 rho0,
756 rho1,
757 height,
758 centre,
759 reach,
760 std::f64::consts::TAU,
761 )
762}
763
764/// Prolong a straight generatrix along the axis so the carrier spans the ball,
765/// and revolve it again through the same sweep. Exact: the frame, the axis and
766/// the generatrix's slope are the carrier's own.
767fn stretch_ruled_sweep(
768 frame: &RevolutionFrame,
769 rho0: f64,
770 rho1: f64,
771 height: f64,
772 centre: Vec3,
773 reach: f64,
774 sweep: f64,
775) -> Result<NurbsSurface, KernelRefusal> {
776 if height.abs() <= 1e-12 {
777 return Err(KernelRefusal::unsupported(KernelStage::Classify, "flat_ruled_carrier", format!("{OP}: a ruled carrier with no height cannot be stretched")));
778 }
779 let axial = centre.sub(frame.origin).dot(frame.axis);
780 let low = (axial - reach).min(0.0);
781 let high = (axial + reach).max(height);
782 let rho_at = |z: f64| rho0 + (rho1 - rho0) * z / height;
783 // A cone's generatrix crosses its own apex: prolonging past it would fold
784 // the carrier through itself and give a second nappe with a negative
785 // radius. Stop at the apex, which is where the carrier genuinely ends.
786 let (low, high) = if (rho1 - rho0).abs() > 1e-12 {
787 let apex_z = -rho0 * height / (rho1 - rho0);
788 if apex_z > 0.0 {
789 (low.max(apex_z), high)
790 } else {
791 (low, high.min(apex_z).max(low))
792 }
793 } else {
794 (low, high)
795 };
796 let (low, high) = if high - low > 1e-12 * height.abs() {
797 (low, high)
798 } else {
799 (0.0, height)
800 };
801 let base = frame.origin.add(frame.axis.scale(low));
802 let start = base.add(frame.x_axis.scale(rho_at(low)));
803 let end = frame
804 .origin
805 .add(frame.axis.scale(high))
806 .add(frame.x_axis.scale(rho_at(high)));
807 let generatrix = make_line(start, end).or_refuse(KernelStage::Classify, "make_line")?;
808 make_revolution(base, frame.axis, &generatrix, sweep)
809 .or_refuse(KernelStage::Classify, "make_revolution")
810}
811
812/// Where a corner goes: as near the rigid guess `seed` as a point can be while
813/// lying on every carrier in `at`.
814///
815/// Each carrier is linearized at the current iterate's foot — the tangent plane
816/// `n·(x − q) = 0` — and the correction from the seed is the damped
817/// least-squares solution of the stacked system. Three transverse carriers give
818/// the unique triple point; a rank-deficient set (a rim's two carriers, which
819/// meet in a CURVE) leaves a free direction along which the solution stays
820/// where the seed put it, which is exactly the coherent answer: the corner
821/// rides the rim the way the motion carried it rather than sliding to the
822/// nearest point of the new rim, which for a translated bore would flip it to
823/// the far side.
824fn solve_corner(
825 at: &[&NurbsSurface],
826 seed: Vec3,
827 tolerance: f64,
828) -> Result<Vec3, KernelRefusal> {
829 // Enough to make the 3×3 normal matrix invertible in the directions no
830 // carrier constrains, and small enough that the bias it leaves at the fixed
831 // point (≈ λ·|correction|) is orders below the residual gate.
832 const DAMPING: f64 = 1e-12;
833 let mut x = seed;
834 let mut worst = f64::INFINITY;
835 for _ in 0..64 {
836 let mut normal_matrix = [[0.0f64; 3]; 3];
837 let mut rhs = [0.0f64; 3];
838 worst = 0.0;
839 for surface in at {
840 let projection = crate::project_point_to_surface(surface, x).or_refuse(KernelStage::Refine, "project_point_to_surface")?;
841 let foot = projection.point;
842 let normal = surface.normal(projection.u, projection.v).or_refuse(KernelStage::Refine, "normal")?;
843 worst = worst.max(foot.sub(x).length());
844 // n·(seed + d) = n·foot ⇒ n·d = n·(foot − seed)
845 let row = [normal.x, normal.y, normal.z];
846 let value = normal.dot(foot.sub(seed));
847 for i in 0..3 {
848 for j in 0..3 {
849 normal_matrix[i][j] += row[i] * row[j];
850 }
851 rhs[i] += row[i] * value;
852 }
853 }
854 if worst <= tolerance {
855 return Ok(x);
856 }
857 // Damping is what lets a RANK-DEFICIENT corner — a rim's two carriers,
858 // which meet in a curve — keep the seed's position along the direction
859 // nothing constrains. It is also a bias of order `λ·|correction|` on
860 // the answer, so it is spent only where it buys something: three
861 // transverse carriers determine the corner outright and are solved
862 // exactly. (Measured: with the damping always on, a three-face corner
863 // lift came out 1.4e-13 against its closed form instead of 1e-16.)
864 let scale3 = (normal_matrix[0][0] + normal_matrix[1][1] + normal_matrix[2][2]) / 3.0;
865 let full_rank = determinant3(&normal_matrix).abs() > 1e-9 * scale3.powi(3).max(1e-300);
866 if !full_rank {
867 for i in 0..3 {
868 normal_matrix[i][i] += DAMPING * scale3.max(1.0);
869 }
870 }
871 let delta = solve3(&normal_matrix, &rhs)
872 .ok_or_else(|| {
873 KernelRefusal::internal(
874 KernelStage::Refine,
875 "corner_singular",
876 "the carriers give no correction",
877 )
878 })?;
879 let next = seed.add(Vec3::new(delta[0], delta[1], delta[2]));
880 if next.sub(x).length() <= tolerance * 1e-3 {
881 x = next;
882 break;
883 }
884 x = next;
885 }
886 // One last reading, so the refusal quotes the distance rather than the
887 // iteration count.
888 let mut residual = 0.0f64;
889 for surface in at {
890 let projection = crate::project_point_to_surface(surface, x).or_refuse(KernelStage::Refine, "project_point_to_surface")?;
891 residual = residual.max(projection.point.sub(x).length());
892 }
893 if residual <= tolerance * RESIDUAL_SLACK {
894 return Ok(x);
895 }
896 // Say WHICH of the two ways it failed, because they want different things
897 // from the reader. If the carriers' normals all agree at the corner they
898 // share a tangent plane, and three tangent surfaces constrain a point in
899 // ONE direction and pin nothing in the other two — no motion of any size
900 // has an answer there, and the reader needs to know it is the shape and
901 // not the distance. If they are transverse and still do not meet, it is
902 // the motion that carried them apart, and a smaller one will work.
903 let mut spread: f64 = 0.0;
904 let mut normals: Vec<Vec3> = Vec::with_capacity(at.len());
905 for surface in at {
906 let projection = crate::project_point_to_surface(surface, x).or_refuse(KernelStage::Refine, "project_point_to_surface")?;
907 normals.push(surface.normal(projection.u, projection.v).or_refuse(KernelStage::Refine, "normal")?);
908 }
909 for (index, first) in normals.iter().enumerate() {
910 for second in &normals[index + 1..] {
911 let sine = first.cross(*second).length();
912 let cosine = first.dot(*second).abs();
913 spread = spread.max(sine.atan2(cosine));
914 }
915 }
916 if spread <= 1e-6 {
917 return Err(KernelRefusal::ill_posed(KernelStage::Refine, "tangent_corner", format!(
918 "they share a common TANGENT PLANE there (their normals agree to {spread:.1e} rad), \
919 so together they fix the corner in one direction and pin it in neither of the \
920 other two; the nearest point to all of them is still {residual:.3e} away"
921 )));
922 }
923 Err(KernelRefusal::unsupported(KernelStage::Refine, "corner_apart", format!(
924 "the nearest point to all of them is {residual:.3e} off at least one, against a \
925 tolerance of {:.3e} (their normals there are {spread:.3e} rad apart, so they are \
926 transverse and it is the MOTION that carried them apart); worst reading while \
927 iterating {worst:.3e}",
928 tolerance * RESIDUAL_SLACK
929 )))
930}
931
932/// Solve a symmetric 3×3 system by Cramer's rule. `None` when it is singular
933/// even after damping, which means the carriers constrain nothing at all.
934fn solve3(matrix: &[[f64; 3]; 3], rhs: &[f64; 3]) -> Option<[f64; 3]> {
935 let det = determinant3(matrix);
936 if det.abs() <= f64::MIN_POSITIVE {
937 return None;
938 }
939 let mut out = [0.0f64; 3];
940 for column in 0..3 {
941 let mut replaced = *matrix;
942 for row in 0..3 {
943 replaced[row][column] = rhs[row];
944 }
945 out[column] = determinant3(&replaced) / det;
946 }
947 if out.iter().all(|value| value.is_finite()) {
948 Some(out)
949 } else {
950 None
951 }
952}
953
954fn determinant3(m: &[[f64; 3]; 3]) -> f64 {
955 m[0][0] * (m[1][1] * m[2][2] - m[1][2] * m[2][1])
956 - m[0][1] * (m[1][0] * m[2][2] - m[1][2] * m[2][0])
957 + m[0][2] * (m[1][0] * m[2][1] - m[1][1] * m[2][0])
958}
959
960/// Rebuild one edge as the section of its own two carriers, delimited by its
961/// own two re-solved corners.
962fn rebuild_edge(
963 edge: &EdgeRecord,
964 first: &NurbsSurface,
965 second: &NurbsSurface,
966 start_new: Vec3,
967 end_new: Vec3,
968 tolerance: f64,
969) -> Result<(NurbsCurve, f64, f64), KernelRefusal> {
970 let section = carrier_section(edge, first, second, tolerance)?;
971 match section {
972 Section::Straight => {
973 let curve = make_line(start_new, end_new).or_refuse(KernelStage::Refine, "make_line")?;
974 Ok((curve, 0.0, 1.0))
975 }
976 Section::Curve(curve) => {
977 let start_t = parameter_on(&curve, start_new, tolerance, edge.id, "start")?;
978 let end_t = parameter_on(&curve, end_new, tolerance, edge.id, "end")?;
979 if (end_t - start_t).abs() <= 1e-12 {
980 return Err(KernelRefusal::unsupported(KernelStage::Refine, "section_collapse", format!(
981 "{OP}: the corners of edge {} land on the same point of their section \
982 — refusing",
983 edge.id
984 )));
985 }
986 if start_t < end_t {
987 Ok((curve, start_t, end_t))
988 } else {
989 let reversed = curve.reversed().or_refuse(KernelStage::Refine, "reversed")?;
990 let [d0, d1] = reversed.domain().or_refuse(KernelStage::Refine, "domain")?;
991 // `reversed` maps t ↦ d0 + d1 − t on the same domain.
992 Ok((reversed, d0 + d1 - start_t, d0 + d1 - end_t))
993 }
994 }
995 }
996}
997
998/// The section of two carriers, chosen to run near the boundary it replaces.
999fn carrier_section(
1000 edge: &EdgeRecord,
1001 first: &NurbsSurface,
1002 second: &NurbsSurface,
1003 tolerance: f64,
1004) -> Result<Section, KernelRefusal> {
1005 let plane_tolerance = tolerance * 10.0;
1006 if plane_of_surface(first, plane_tolerance, OP).is_ok()
1007 && plane_of_surface(second, plane_tolerance, OP).is_ok()
1008 {
1009 return Ok(Section::Straight);
1010 }
1011 let seeds = edge_seeds(edge, 9)?;
1012 let policy = MarchPolicy {
1013 tolerance,
1014 residual_tolerance: tolerance * 100.0,
1015 seeds: seeds.clone(),
1016 };
1017 let found = match reintersect_carriers(first, second, &policy) {
1018 Ok(found) => found,
1019 Err(ReintersectRefusal::Separated) => {
1020 return Err(KernelRefusal::unsupported(KernelStage::Refine, "carriers_separated", format!(
1021 "{OP}: the carriers of edge {} no longer meet after the motion — refusing",
1022 edge.id
1023 )))
1024 }
1025 // The marched lane's fit missed the caller's residual gate: a march
1026 // that did not conform, so a budget class rather than a defect.
1027 Err(other @ ReintersectRefusal::Residual { .. }) => {
1028 return Err(KernelRefusal::non_convergence(
1029 KernelStage::Refine,
1030 "section_residual",
1031 format!("{OP}: edge {}: {}", edge.id, other.describe()),
1032 ));
1033 }
1034 Err(other) => {
1035 return Err(KernelRefusal::internal(
1036 KernelStage::Refine,
1037 "reintersect",
1038 format!("{OP}: edge {}: {}", edge.id, other.describe()),
1039 ));
1040 }
1041 };
1042 let section = found
1043 .nearest_section(&seeds)
1044 .map_err(|error| {
1045 KernelRefusal::internal(
1046 KernelStage::Refine,
1047 "nearest_section",
1048 format!("{OP}: edge {}: {error}", edge.id),
1049 )
1050 })?;
1051 Ok(Section::Curve(section.curve.clone()))
1052}
1053
1054/// The parameter at which `curve` passes through `point`, refusing rather than
1055/// snapping when it does not pass through it at all.
1056fn parameter_on(
1057 curve: &NurbsCurve,
1058 point: Vec3,
1059 tolerance: f64,
1060 edge_id: u64,
1061 which: &str,
1062) -> Result<f64, KernelRefusal> {
1063 let projection = project_point_to_curve(curve, point).or_refuse(KernelStage::Refine, "project_point_to_curve")?;
1064 let off = projection.point.sub(point).length();
1065 if off > tolerance * RESIDUAL_SLACK {
1066 return Err(KernelRefusal::internal(KernelStage::Refine, "corner_off_section", format!(
1067 "{OP}: the re-solved {which} corner of edge {edge_id} is {off:.3e} off the section \
1068 its carriers make — refusing"
1069 )));
1070 }
1071 Ok(projection.u)
1072}
1073
1074
1075// ===========================================================================
1076// THE ROUTING READING — which cells need the REBUILD road, measured rather
1077// than enumerated.
1078// ===========================================================================
1079
1080/// What a Move Face would have to do to the TOPOLOGY, read off the motion
1081/// before anything is built.
1082#[derive(Debug, Clone, Default)]
1083pub struct RouteReading {
1084 /// Faces that do not bound the moved group today and whose trimmed region
1085 /// a moved carrier would pass through — the faces that would have to
1086 /// receive a loop they do not have.
1087 pub new_loop_faces: Vec<(u64, Option<String>)>,
1088 /// Faces whose section against a moved carrier could not be COMPUTED.
1089 ///
1090 /// These are not "no", they are "unknown", and they are reported rather
1091 /// than folded into the negative: an intersection that fails silently
1092 /// would make this predicate answer NO for a face it never managed to ask
1093 /// about, which is the difference between a measurement and an instrument
1094 /// that cannot report a negative. A caller that routes on this must treat
1095 /// a non-empty list as a refusal rather than as a clean read.
1096 pub unreadable: Vec<(u64, Option<String>, String)>,
1097}
1098
1099impl RouteReading {
1100 /// The routing decision itself: a motion that would put a boundary on a
1101 /// face that has none cannot be answered by re-solving the existing
1102 /// topology's geometry, because there is no loop there to re-solve.
1103 pub fn needs_rebuild(&self) -> bool {
1104 !self.new_loop_faces.is_empty()
1105 }
1106
1107 /// Whether every face was actually ASKED. A reading with unreadable faces
1108 /// has not established the negative for those faces.
1109 pub fn is_complete(&self) -> bool {
1110 self.unreadable.is_empty()
1111 }
1112}
1113
1114/// Which faces a moved selection's carriers would open a NEW hole in.
1115///
1116/// # What this measures, and why it is not a case table
1117///
1118/// The carrier road re-solves the EXISTING topology's geometry against the
1119/// moved carriers. That is right for as long as the moved group keeps the
1120/// neighbours it has: every boundary it owns is a loop that is already there,
1121/// and re-solving moves it. It is wrong the moment the motion carries a
1122/// boundary onto a face the group does not currently touch, because there is
1123/// no loop on that face to re-solve — which is the migrating mouth, and it is
1124/// why that cell refuses on both roads today.
1125///
1126/// So the question "does this motion need the rebuild road" is exactly "does
1127/// some moved carrier, after the motion, pass through the TRIMMED REGION of a
1128/// face it does not currently bound". It reads no surface type and no
1129/// configuration; a plane, a bore wall and an imported free-form patch are all
1130/// asked the same question.
1131///
1132/// # The two halves, and which one already existed
1133///
1134/// The SECTION half is the kernel's own `intersect_surfaces`. Note that
1135/// [`carrier_section`] above is NOT usable here: it seeds its march from the
1136/// edge it is replacing (`edge_seeds`), and the whole point of this question is
1137/// faces that share no edge with the moved group, so there is no seed to take.
1138///
1139/// The TRIMMED-REGION half is `parameter_point_in_face`, and nothing on the
1140/// carrier road called it before this: the road only ever asked about carriers
1141/// it already had an edge on, where containment is not in question. A section
1142/// that crosses a face's CARRIER but misses its trim is the ordinary case — a
1143/// bore sliding along inside its own slab passes through the plane of every
1144/// wall in the body and opens a hole in none of them — so the trim test is
1145/// what separates a migration from a motion that merely moves.
1146///
1147/// Faces the group ALREADY bounds are excluded: a section there is the first
1148/// half's job and is not a topology change.
1149pub fn route_reading(
1150 solid: &BrepSolid,
1151 moved: &[u64],
1152 motion: &AffineTransform,
1153) -> Result<RouteReading, KernelRefusal> {
1154 let tolerances = crate::KernelTolerances::for_solid(solid, 1e-7);
1155 let tolerance = tolerances.model.max(1e-9);
1156 let scale = crate::solid_scale(solid).max(1.0);
1157 let moved_set: HashSet<u64> = moved.iter().copied().collect();
1158
1159 // Faces the moved group already bounds: they share an edge with it, so a
1160 // section there is the re-solve's business rather than a new loop.
1161 let mut adjacent: HashSet<u64> = HashSet::default();
1162 for face in solid.shells.iter().flat_map(|shell| &shell.faces) {
1163 if moved_set.contains(&face.id) {
1164 continue;
1165 }
1166 let touches = face.loops.iter().flat_map(|wire| &wire.coedges).any(|use_| {
1167 solid
1168 .shells
1169 .iter()
1170 .flat_map(|shell| &shell.faces)
1171 .filter(|other| moved_set.contains(&other.id))
1172 .any(|other| {
1173 other
1174 .loops
1175 .iter()
1176 .flat_map(|wire| &wire.coedges)
1177 .any(|theirs| theirs.edge_id == use_.edge_id)
1178 })
1179 });
1180 if touches {
1181 adjacent.insert(face.id);
1182 }
1183 }
1184
1185 let mut centre = Vec3::new(0.0, 0.0, 0.0);
1186 for vertex in &solid.vertices {
1187 centre = centre.add(vertex.point);
1188 }
1189 centre = centre.scale(1.0 / (solid.vertices.len().max(1)) as f64);
1190 // HYGIENE, NOT THE FIX. The carrier only has to reach the body and
1191 // wherever the motion takes it; `scale * 4` stretched it four times beyond
1192 // the body for no reason. Bounding does not make a section findable — the
1193 // seeds do that — so this is tidiness.
1194 let travel = motion.point(centre).sub(centre).length();
1195 let reach = scale + travel + tolerance * 10.0;
1196
1197 // The carriers BEFORE and AFTER the motion, both prolonged the same way so
1198 // the two readings differ only by the motion.
1199 let mut before_carriers: Vec<NurbsSurface> = Vec::new();
1200 let mut after_carriers: Vec<NurbsSurface> = Vec::new();
1201 for face_id in moved {
1202 let Some((shell, position)) = find_face(solid, *face_id) else {
1203 return Err(KernelRefusal::input(KernelStage::Collect, "face_id", format!("route_reading: no face with id {face_id}")));
1204 };
1205 let surface = &solid.shells[shell].faces[position].surface;
1206 let unbounded = unbounded_carrier(surface, centre, reach, tolerance * 10.0)?;
1207 after_carriers.push(transform_surface(&unbounded, *motion).or_refuse(KernelStage::Classify, "transform_surface")?);
1208 before_carriers.push(unbounded);
1209 }
1210
1211 let mut unreadable: Vec<(u64, Option<String>, String)> = Vec::new();
1212 let candidates: Vec<&FaceRecord> = solid
1213 .shells
1214 .iter()
1215 .flat_map(|shell| &shell.faces)
1216 .filter(|face| !moved_set.contains(&face.id) && !adjacent.contains(&face.id))
1217 .collect();
1218
1219 let before = crossed_faces(
1220 &before_carriers,
1221 &candidates,
1222 scale,
1223 tolerance,
1224 &mut unreadable,
1225 );
1226 let after = crossed_faces(
1227 &after_carriers,
1228 &candidates,
1229 scale,
1230 tolerance,
1231 &mut unreadable,
1232 );
1233
1234 // THE DISCRIMINATOR: the crossing has to be NEW.
1235 //
1236 // "The moved carrier crosses this face's trim" is satisfied by any
1237 // prolonged planar carrier against any wall of the body — an unbounded
1238 // plane crosses everything, which is what unbounded means. Measured: it
1239 // fired on `pocket-floor-down` and `pocket-wall-out`, which merely deepen
1240 // and widen a pocket and put no new hole anywhere.
1241 //
1242 // What separates a migration from that is whether the crossing EXISTED
1243 // BEFORE. A pocket floor's horizontal carrier already crossed the body's
1244 // vertical walls; moving it down changes nothing about that, and what kept
1245 // the face off those walls was its own trim, which the re-solve maintains.
1246 // A bore at `x = 12` does NOT cross a step floor spanning `x ∈ [30, 60]`,
1247 // and after a 30 mm slide it does. That is the migration, and it is the
1248 // only thing the existing topology has no loop to re-solve.
1249 //
1250 // Chosen over "the section must lie inside the moved face's own trim,
1251 // transported by the motion", which also fixes the pocket cells and reads
1252 // well, because that rule fails on a migration into a THICKER region: move
1253 // the same bore from the thin side of the step to the thick side and its
1254 // new mouth lands beyond the transported trim, so it would go quiet. No
1255 // cell in the matrix exercises that, so it would have looked clean and
1256 // been wrong — the same shape as the `0 LOST` reading that was true of the
1257 // cells and false of the road.
1258 //
1259 // A differential test is also harder to fool than an absolute one: the
1260 // BEFORE and AFTER readings share every source of error except the motion,
1261 // which is why the before pass is seeded identically. An unseeded before
1262 // pass would report a spurious empty from the search blindness above and
1263 // then fire on everything.
1264 //
1265 // # THE KNOWN LIMIT OF THIS DISCRIMINATOR
1266 //
1267 // It goes quiet whenever the UNMOVED carrier ALREADY sectioned the face's
1268 // trim, because then the crossing is not new — even if no material was
1269 // there and a mouth appears anyway. The case to look at is a bore moved
1270 // OBLIQUELY whose unbounded cylinder already clips the target floor's trim
1271 // at the start while the bore itself does not yet reach it: before
1272 // non-empty, after non-empty, quiet, and a mouth opens. `step-bore-across`
1273 // escapes it only because `x = 12` is genuinely outside `x ∈ [30, 60]`; a
1274 // cell starting nearer the step would show it.
1275 //
1276 // Stated rather than fixed: nothing in the 54 cells exercises it, so there
1277 // is no measurement to fix it against, and a rule tuned against a case
1278 // nobody has measured is how a predicate stops meaning anything.
1279 let mut new_loop_faces: Vec<(u64, Option<String>)> = candidates
1280 .iter()
1281 .filter(|face| after.contains(&face.id) && !before.contains(&face.id))
1282 .map(|face| (face.id, face.name.clone()))
1283 .collect();
1284
1285 new_loop_faces.sort();
1286 unreadable.sort();
1287 unreadable.dedup();
1288 Ok(RouteReading {
1289 new_loop_faces,
1290 unreadable,
1291 })
1292}
1293
1294/// Which of `candidates` have a carrier's section running through their own
1295/// TRIMMED region.
1296///
1297/// Seeded from the FACE rather than the carrier, because the carrier is
1298/// unbounded by construction and `intersect_surfaces` returns the same
1299/// `Ok(empty)` for "the bounds prove there is no section" as for "the grid
1300/// search did not find one". Measured on `stepped2`: a prolonged carrier
1301/// against two parallel planes of the same kind, 18 apart and at near-identical
1302/// distances along it, is found on one at every seed density tried (1, 8, 40)
1303/// and on the other at none — while an explicit seed finds both. Every other
1304/// in-kernel caller of `intersect_surfaces` seeds for the same reason.
1305///
1306/// The seeds are the nearest face samples PROJECTED onto the carrier. A grid
1307/// sample will essentially never land on the section — the section is a curve
1308/// and the samples are a lattice — so a seed has to be near enough to REFINE
1309/// rather than already correct.
1310fn crossed_faces(
1311 carriers: &[NurbsSurface],
1312 candidates: &[&FaceRecord],
1313 scale: f64,
1314 tolerance: f64,
1315 unreadable: &mut Vec<(u64, Option<String>, String)>,
1316) -> HashSet<u64> {
1317 let mut crossed: HashSet<u64> = HashSet::default();
1318 for face in candidates {
1319 for carrier in carriers {
1320 let mut nearest: Vec<(f64, Vec3)> = Vec::new();
1321 if let (Ok([u0, u1]), Ok([v0, v1])) = (face.surface.domain_u(), face.surface.domain_v())
1322 {
1323 for ui in 0..=10 {
1324 for vi in 0..=10 {
1325 let u = u0 + (u1 - u0) * ui as f64 / 10.0;
1326 let v = v0 + (v1 - v0) * vi as f64 / 10.0;
1327 let Ok(point) = face.surface.evaluate(u, v) else {
1328 continue;
1329 };
1330 let Ok(projection) = crate::project_point_to_surface(carrier, point) else {
1331 continue;
1332 };
1333 if projection.distance <= scale * 0.1 {
1334 if let Ok(on_carrier) = carrier.evaluate(projection.u, projection.v) {
1335 nearest.push((projection.distance, on_carrier));
1336 }
1337 }
1338 }
1339 }
1340 }
1341 nearest.sort_by(|a, b| a.0.partial_cmp(&b.0).unwrap_or(std::cmp::Ordering::Equal));
1342 let options = crate::SurfaceIntersectionOptions {
1343 tolerance,
1344 seed_points: nearest.into_iter().take(12).map(|(_, p)| p).collect(),
1345 ..Default::default()
1346 };
1347 let curves = match crate::intersect_surfaces(carrier, &face.surface, &options) {
1348 Ok(curves) => curves,
1349 Err(error) => {
1350 // NOT a negative: record it so a caller can tell "not
1351 // crossed" from "never successfully asked".
1352 unreadable.push((face.id, face.name.clone(), error));
1353 continue;
1354 }
1355 };
1356 let mut opens = false;
1357 for curve in &curves {
1358 // `params_b` is the section's parameters on the FACE's own
1359 // surface, so the trim question is asked directly rather than
1360 // by projecting a 3D point back.
1361 for uv in &curve.params_b {
1362 let point = crate::Vec2 { x: uv[0], y: uv[1] };
1363 if matches!(
1364 crate::parameter_point_in_face(face, point, tolerance),
1365 Ok(crate::PolygonClass::Inside)
1366 ) {
1367 opens = true;
1368 break;
1369 }
1370 }
1371 if opens {
1372 break;
1373 }
1374 }
1375 if opens {
1376 crossed.insert(face.id);
1377 break;
1378 }
1379 }
1380 }
1381 crossed
1382}