1use super::*;
2
3pub fn fillet_edge(
6 solid: &BrepSolid,
7 edge_id: u64,
8 radius: f64,
9 name: Option<&str>,
10) -> Result<BrepSolid, KernelRefusal> {
11 let _operation = crate::blend::BlendOperation::enter();
14 check_mixed_concavity(solid, edge_id, "fillet_edge")?;
15 check_support_extent_clipping(solid, edge_id, radius, "fillet_edge")?;
16 fillet_or_chamfer(solid, edge_id, radius, false, name, ToolEnds::default(), Lane::GeneralFirst)
17}
18
19pub(crate) fn fillet_edge_cutter(
25 solid: &BrepSolid,
26 edge_id: u64,
27 radius: f64,
28 name: Option<&str>,
29) -> Result<BrepSolid, KernelRefusal> {
30 check_mixed_concavity(solid, edge_id, "fillet_edge")?;
31 check_support_extent_clipping(solid, edge_id, radius, "fillet_edge")?;
32 fillet_or_chamfer(solid, edge_id, radius, false, name, ToolEnds::default(), Lane::CutterFirst)
33 .map(settle_cutter_scaffold)
34}
35
36pub fn chamfer_edge(
39 solid: &BrepSolid,
40 edge_id: u64,
41 distance: f64,
42 name: Option<&str>,
43) -> Result<BrepSolid, KernelRefusal> {
44 let _operation = crate::blend::BlendOperation::enter();
47 check_mixed_concavity(solid, edge_id, "chamfer_edge")?;
48 check_support_extent(solid, edge_id, distance, "chamfer_edge")?;
49 fillet_or_chamfer(solid, edge_id, distance, true, name, ToolEnds::default(), Lane::GeneralFirst)
50}
51
52fn apply_chamfer_offsets_profile(
56 solid: &BrepSolid,
57 cross: &EdgeCross,
58 profile: &[NurbsCurve],
59 name: Option<&str>,
60 edge_id: u64,
61) -> Result<BrepSolid, KernelRefusal> {
62 if let Some(result) = super::tool::chamfer_through_end_faces(solid, edge_id, cross, profile, name) {
66 return Ok(settle_cutter_scaffold(result));
67 }
68 let mut tool = match &cross.path {
69 EdgePath::Straight { direction, length } => {
70 extrude_profile_brep(profile, *direction, *length)?
71 }
72 EdgePath::Circular { .. } => {
73 return Err(KernelRefusal::unsupported(
74 KernelStage::Classify,
75 "asymmetric_curved_edge",
76 "chamfer_edge_asymmetric: only straight edges on planar faces are supported \
77 in this slice (asymmetric chamfer on general/curved edges is out of scope)",
78 ));
79 }
80 };
81 let mut side_index = 0usize;
85 for shell in &mut tool.shells {
86 for face in &mut shell.faces {
87 if side_index == 1 {
88 if face.name.is_none() {
89 face.name = name.map(str::to_string);
90 }
91 } else {
92 face.name = Some(scaffold_tag(name));
93 }
94 side_index += 1;
95 }
96 }
97 apply_tool(solid, &tool, cross.convex).map(settle_cutter_scaffold)
98}
99
100pub fn chamfer_edge_asymmetric(
105 solid: &BrepSolid,
106 edge_id: u64,
107 d1: f64,
108 d2: f64,
109 name: Option<&str>,
110) -> Result<BrepSolid, KernelRefusal> {
111 let _operation = crate::blend::BlendOperation::enter();
114 if !(d1 > 0.0) || !(d2 > 0.0) || !d1.is_finite() || !d2.is_finite() {
115 return Err(KernelRefusal::input(
116 KernelStage::Collect,
117 "setback_distances",
118 "chamfer_edge_asymmetric: both setback distances must be positive",
119 ));
120 }
121 let cross = analyze_edge(solid, edge_id, d1.min(d2))?;
124 let profile = chamfer_cross_section_offsets(&cross, d1, d2)?;
125 apply_chamfer_offsets_profile(solid, &cross, &profile, name, edge_id)
126}
127
128pub fn chamfer_edge_angle(
134 solid: &BrepSolid,
135 edge_id: u64,
136 d1: f64,
137 angle_rad: f64,
138 name: Option<&str>,
139) -> Result<BrepSolid, KernelRefusal> {
140 let _operation = crate::blend::BlendOperation::enter();
143 if !(d1 > 0.0) || !d1.is_finite() {
144 return Err(KernelRefusal::input(
145 KernelStage::Collect,
146 "setback_d1",
147 "chamfer_edge_angle: setback distance d1 must be positive",
148 ));
149 }
150 let cross = analyze_edge(solid, edge_id, d1)?;
151 let d2 = chamfer_angle_second_distance(&cross, d1, angle_rad)?;
152 let profile = chamfer_cross_section_offsets(&cross, d1, d2)?;
153 apply_chamfer_offsets_profile(solid, &cross, &profile, name, edge_id)
154}
155
156pub(super) fn heal_edge_vertex_gaps(
160 solid: &mut BrepSolid,
161 radius: f64,
162) -> Result<(), KernelRefusal> {
163 let search = (radius.abs() * 1e-3).max(1e-7);
164 crate::boolean::commit_nearby_edge_endpoints(solid, search)
165}
166
167fn refuse_invalid_result(result: &BrepSolid, entry: &str) -> Result<(), KernelRefusal> {
172 let errors: Vec<_> = result.validate_memoised().into_iter().filter(|issue| issue.severity == "error").collect();
173 let Some(first) = errors.first() else {
174 return Ok(());
175 };
176 Err(KernelRefusal::new(
177 RefusalClass::InvalidResultTopology { issues: errors.len() as u32 },
178 KernelStage::Validate,
179 format!(
180 "{entry}: the blend built a solid that fails validation ({} errors, first: {}); \
181 refused rather than returned",
182 errors.len(),
183 first.message
184 ),
185 ))
186}
187
188pub(super) fn resolve_edge_by_point(solid: &BrepSolid, point: Vec3) -> Result<u64, KernelRefusal> {
190 match crate::topology::nearest_edge(solid, point) {
191 Some((edge_id, distance)) if distance <= 1e-3 => Ok(edge_id),
192 Some((_, distance)) => Err(KernelRefusal::input(
193 KernelStage::Collect,
194 "edge_point",
195 format!(
196 "fillet_edges: no edge within tolerance of the point (nearest {distance:.6})"
197 ),
198 )),
199 None => Err(KernelRefusal::input(
200 KernelStage::Collect,
201 "no_edges",
202 "fillet_edges: solid has no edges",
203 )),
204 }
205}
206
207pub(crate) fn fillet_coedge_memo_on() -> bool {
211 switch!("BREP_FILLET_COEDGE_MEMO", true)
212}
213
214
215pub fn fillet_edges(
247 solid: &BrepSolid,
248 edge_points: &[Vec3],
249 edge_names: Option<&[String]>,
250 radius: f64,
251 chamfer: bool,
252 name: Option<&str>,
253) -> Result<BrepSolid, KernelRefusal> {
254 let prepared = if crate::blend::creased_rim::creased_rim_split_on() {
261 crate::blend::creased_rim::split_creased_rims(solid, edge_points, edge_names, &resolve_edge_by_point)?
262 } else {
263 None
264 };
265 match prepared {
266 Some(prepared) => {
267 let names = prepared.names.as_deref();
268 let built = fillet_edges_prepared(&prepared.solid, &prepared.points, names, radius, chamfer, name)?;
269 Ok(prepared.rejoin(built))
270 }
271 None => {
272 if chamfer && super::chamfer_star::chamfer_mixed_star_on() {
278 let build = |body: &BrepSolid, points: &[Vec3], names: Option<&[String]>| {
279 fillet_edges_prepared(body, points, names, radius, true, name)
280 };
281 if let Some(built) = super::chamfer_star::chamfer_mixed_stars(solid, edge_points, edge_names, &build) {
282 return Ok(built);
283 }
284 }
285 let ordinary = fillet_edges_prepared(solid, edge_points, edge_names, radius, chamfer, name);
286 let answered = match ordinary {
294 Err(refusal)
295 if crate::blend::split_rim::split_rim_merge_on()
296 && matches!(&refusal.class, crate::RefusalClass::UnsupportedGeometry { what } if what == super::analyze::TANGENT_ROLLOVER_ONLY_WHAT) =>
297 {
298 match crate::blend::split_rim::merge_split_rims(solid, edge_points, edge_names, &resolve_edge_by_point) {
299 Some(merged) => fillet_edges_prepared(&merged.solid, &merged.points, merged.names.as_deref(), radius, chamfer, name)
304 .map_err(|merged_refusal| {
305 refusal.with_message(|message| {
306 format!("{message} The rim merged into one closed edge refused too: {}", merged_refusal.message)
307 })
308 }),
309 None => Err(refusal),
310 }
311 }
312 other => other,
313 };
314 match answered {
321 Err(refusal) if solid.kind == crate::BodyKind::Sheet && crate::blend::sheet_ends::sheet_free_end_on() => {
322 let edge_ids = edge_points.iter().map(|point| resolve_edge_by_point(solid, *point)).collect::<Result<Vec<_>, _>>();
323 let Ok(edge_ids) = edge_ids else { return Err(refusal) };
324 let Some(closed) = crate::blend::sheet_ends::close_free_ends(solid, &edge_ids) else { return Err(refusal) };
325 let count = crate::blend::sheet_ends::temporary_faces(&closed);
326 match fillet_edges_prepared(&closed, edge_points, edge_names, radius, chamfer, name) {
327 Ok(built) => crate::blend::sheet_ends::open_free_ends(built, count).ok_or(refusal),
328 Err(closed_refusal) => Err(refusal.with_message(|message| {
329 format!("{message} The sheet with its free ends closed refused too: {}", closed_refusal.message)
330 })),
331 }
332 }
333 other => other,
334 }
335 }
336 }
337}
338
339fn fillet_edges_prepared(
340 solid: &BrepSolid,
341 edge_points: &[Vec3],
342 edge_names: Option<&[String]>,
343 radius: f64,
344 chamfer: bool,
345 name: Option<&str>,
346) -> Result<BrepSolid, KernelRefusal> {
347 let _operation = crate::blend::BlendOperation::enter();
350 BrepSolid::clear_validate_memo();
353 let _coedge_memo = crate::topology::CoedgeMemoScope::open(fillet_coedge_memo_on() && crate::topology::coedge_memo_enabled());
357 let entry = if chamfer { "chamfer_edges" } else { "fillet_edges" };
358 let cap = std::env::var_os("BREP_SUBSET_SEARCH_FULL").is_none().then_some(1);
361 let _cap = SubsetDropCap::set(cap);
362 let (result, selection) = match fillet_edges_reported(solid, edge_points, edge_names, radius, chamfer, name) {
363 Err(fold) if !chamfer && crate::blend::is_wall_fold(&fold) && crate::blend::relief::radius_relief_on() => {
366 let misfit = crate::blend::relief::is_misfit_fold(&fold);
367 let relieved = relieve_fold(solid, edge_points, edge_names, radius, name, fold);
368 if relieved.is_err() && misfit {
372 let _off = crate::blend::relief::MisfitOff::enter();
373 return fillet_edges(solid, edge_points, edge_names, radius, chamfer, name);
374 }
375 return relieved;
376 }
377 reported => reported?,
378 };
379 if selection.is_complete() {
380 return Ok(result);
381 }
382 let dropped: Vec<String> = selection
385 .rejected
386 .iter()
387 .map(|index| {
388 let point = edge_points[*index];
389 let named = edge_names
390 .and_then(|names| names.get(*index))
391 .map(|name| format!("`{name}` "))
392 .unwrap_or_default();
393 format!(
394 "{named}#{index} at ({:.6}, {:.6}, {:.6})",
395 point.x, point.y, point.z
396 )
397 })
398 .collect();
399 Err(KernelRefusal::ill_posed(
403 KernelStage::Select,
404 "incomplete_selection",
405 format!(
406 "{entry}: {} of the {} selected edges were blended — {} could not co-blend with the \
407 rest of the selection and carry no wall in the result ({}). The group refusal was: \
408 {}. Blend them separately, or call the reported entry point to accept the partial \
409 selection deliberately.",
410 selection.applied.len(),
411 selection.requested,
412 selection.rejected.len(),
413 dropped.join(", "),
414 selection
415 .reason
416 .as_deref()
417 .unwrap_or("the whole group built but not every edge grew a wall"),
418 ),
419 ))
420}
421
422fn relieve_fold(
430 solid: &BrepSolid,
431 edge_points: &[Vec3],
432 edge_names: Option<&[String]>,
433 radius: f64,
434 name: Option<&str>,
435 fold: KernelRefusal,
436) -> Result<BrepSolid, KernelRefusal> {
437 let _relieving = crate::blend::relief::Relieving::enter();
438 let debug = std::env::var("BREP_DEBUG_NETWORK").is_ok();
439 let selected: Vec<u64> = edge_points.iter().map(|point| resolve_edge_by_point(solid, *point)).collect::<Result<_, _>>()?;
440 let joined = crate::blend::relief::join_continuations(solid, &selected);
444 let solid = joined.as_ref().unwrap_or(solid);
445 let mut ids: Vec<u64> = Vec::with_capacity(edge_points.len());
446 let mut points: Vec<Vec3> = Vec::with_capacity(edge_points.len());
447 let mut names: Vec<String> = Vec::with_capacity(edge_points.len());
448 for (index, point) in edge_points.iter().enumerate() {
449 let id = resolve_edge_by_point(solid, *point)?;
450 if !ids.contains(&id) {
451 ids.push(id);
452 points.push(*point);
453 if let Some(name) = edge_names.and_then(|names| names.get(index)) {
454 names.push(name.clone());
455 }
456 }
457 }
458 let (edge_points, edge_names) = (&points[..], edge_names.map(|_| &names[..]));
459 if debug && joined.is_some() {
460 eprintln!("radius relief: joined continuation edges, {} selected edges become {}", selected.len(), ids.len());
461 }
462 let started = web_time::Instant::now();
463 let measured = match crate::blend::relief::measure_ceilings(solid, &ids, radius) {
464 Ok(measured) => measured,
465 Err(refusal) => return Err(fold.with_message(|message| format!("{message}; the relief could not measure the edges: {refusal}"))),
466 };
467 if debug {
468 eprintln!("radius relief: ceilings measured in {:.1} ms", started.elapsed().as_secs_f64() * 1e3);
469 }
470 let largest = measured.iter().flatten().map(|(_, ceiling)| *ceiling).fold(0.0_f64, f64::max);
475 if largest < radius {
476 return Err(fold.with_message(|message| {
477 format!("{message}; r {radius} fits nowhere along the selection, so it is not reduced locally: the largest ball that fits anywhere on it is {largest:.6}")
478 }));
479 }
480 let mut last: Option<KernelRefusal> = None;
481 for attempt in 0..crate::blend::relief::ATTEMPTS {
482 let plan = match crate::blend::relief::plan_relief(solid, &ids, radius, &measured, attempt) {
483 Ok(Some(plan)) => plan,
484 Ok(None) => break,
487 Err(refusal) => {
488 last = Some(refusal);
489 break;
490 }
491 };
492 let mark = crate::blend::blend_notes_mark();
493 match build_relief_plan(solid, edge_points, edge_names, &ids, radius, name, &plan) {
494 Ok(body) => {
495 for zone in &plan.zones {
496 let near: Vec<String> = zone
497 .edges
498 .iter()
499 .filter_map(|index| solid.edges.iter().find(|edge| edge.id == ids[*index]))
500 .map(|edge| edge.name.clone().unwrap_or_else(|| format!("edge #{}", edge.id)))
501 .map(|label| format!("`{label}`"))
502 .collect();
503 let (low, high) = zone
508 .edges
509 .iter()
510 .flat_map(|index| plan.stops[*index].iter().map(|(_, r)| *r))
511 .fold((f64::INFINITY, 0.0_f64), |(low, high), r| (low.min(r), high.max(r)));
512 let note = if high < radius * (1.0 - 1e-9) {
513 format!(
514 "radius reduced over the whole of {}: {low:.2} to {high:.2}, so r {radius} is reached nowhere \
515 on them (where they turn tightest the largest ball that fits is {:.2})",
516 near.join(", "),
517 zone.ceiling,
518 )
519 } else {
520 format!(
521 "radius reduced to {:.2} locally near {}: r {radius} does not fit there (the largest ball that does is {:.2})",
522 zone.radius,
523 near.join(", "),
524 zone.ceiling,
525 )
526 };
527 crate::blend::record_blend_note(note);
528 }
529 return Ok(body);
530 }
531 Err(refusal) => {
532 crate::blend::blend_notes_truncate(mark);
533 if debug {
534 eprintln!("radius relief attempt {attempt} refused at {:.1} ms: {refusal}", started.elapsed().as_secs_f64() * 1e3);
535 }
536 last = Some(refusal);
537 }
538 }
539 }
540 Err(match last {
541 Some(last) => fold.with_message(|message| format!("{message}; a locally reduced radius did not build either: {last}")),
542 None => fold,
543 })
544}
545
546fn build_relief_plan(
548 solid: &BrepSolid,
549 edge_points: &[Vec3],
550 edge_names: Option<&[String]>,
551 ids: &[u64],
552 radius: f64,
553 name: Option<&str>,
554 plan: &crate::blend::relief::ReliefPlan,
555) -> Result<BrepSolid, KernelRefusal> {
556 let count = ids.len();
558 let mut group: Vec<usize> = (0..count).collect();
559 let find = |group: &mut Vec<usize>, mut index: usize| {
560 while group[index] != index {
561 group[index] = group[group[index]];
562 index = group[index];
563 }
564 index
565 };
566 let vertices: Vec<[u64; 2]> = ids
567 .iter()
568 .map(|id| {
569 solid.edges.iter().find(|edge| edge.id == *id).map(|edge| [edge.start_vertex_id, edge.end_vertex_id]).unwrap_or([u64::MAX; 2])
570 })
571 .collect();
572 for a in 0..count {
573 for b in a + 1..count {
574 if vertices[a].iter().any(|vertex| *vertex != u64::MAX && vertices[b].contains(vertex)) {
575 let (root_a, root_b) = (find(&mut group, a), find(&mut group, b));
576 group[root_a] = root_b;
577 }
578 }
579 }
580 let reduced: Vec<bool> = plan.stops.iter().map(|stops| stops.iter().any(|(_, r)| *r < radius)).collect();
581 let relieved_group: Vec<bool> = (0..count)
582 .map(|index| {
583 let root = find(&mut group, index);
584 (0..count).any(|other| reduced[other] && find(&mut group, other) == root)
585 })
586 .collect();
587 let pick = |want: bool| -> (Vec<Vec3>, Option<Vec<String>>, Vec<Vec<(f64, f64)>>) {
588 let indices: Vec<usize> = (0..count).filter(|index| relieved_group[*index] == want).collect();
589 (
590 indices.iter().map(|index| edge_points[*index]).collect(),
591 edge_names.map(|names| indices.iter().filter_map(|index| names.get(*index).cloned()).collect()),
592 indices.iter().map(|index| plan.stops[*index].clone()).collect(),
593 )
594 };
595 let (constant_points, constant_names, _) = pick(false);
596 let (relieved_points, relieved_names, relieved_stops) = pick(true);
597 let mut body = solid.clone();
598 if !constant_points.is_empty() {
599 body = fillet_edges(&body, &constant_points, constant_names.as_deref(), radius, false, name)?;
600 }
601 let built = fillet_edges_variable_impl(
602 &body,
603 &relieved_points,
604 relieved_names.as_deref(),
605 &relieved_stops,
606 false,
607 name,
608 "fillet_edges",
609 false,
610 )?;
611 let issues = built.validate();
612 if !issues.is_empty() {
613 return Err(KernelRefusal::internal(
614 KernelStage::Validate,
615 "relief_validate",
616 format!("radius relief: the relieved fillet does not validate: {issues:?}"),
617 ));
618 }
619 Ok(built)
620}
621
622#[derive(Clone, Debug)]
629pub struct BlendSelection {
630 pub requested: usize,
632 pub applied: Vec<usize>,
634 pub rejected: Vec<usize>,
636 pub reason: Option<String>,
638}
639
640impl BlendSelection {
641 pub fn is_complete(&self) -> bool {
643 self.rejected.is_empty()
644 }
645}
646
647pub fn fillet_edges_reported_at_offset(
659 solid: &BrepSolid,
660 edge_points: &[Vec3],
661 edge_names: Option<&[String]>,
662 radius: f64,
663 chamfer: bool,
664 name: Option<&str>,
665 offset: Vec3,
666) -> Result<(BrepSolid, BlendSelection), KernelRefusal> {
667 fillet_translated(solid, edge_points, edge_names, radius, chamfer, name, offset, crate::recentre::EntryKind::Control)
668}
669
670#[allow(clippy::too_many_arguments)]
672fn fillet_translated(
673 solid: &BrepSolid,
674 edge_points: &[Vec3],
675 edge_names: Option<&[String]>,
676 radius: f64,
677 chamfer: bool,
678 name: Option<&str>,
679 offset: Vec3,
680 kind: crate::recentre::EntryKind,
681) -> Result<(BrepSolid, BlendSelection), KernelRefusal> {
682 let _entry = crate::recentre::TranslatedEntry::open(kind);
683 let translate = |solid: &BrepSolid, offset: Vec3| {
684 crate::recentre::translate_solid(solid, offset).map_err(|message| {
685 KernelRefusal::internal(
686 KernelStage::Collect,
687 "translation_control",
688 format!("fillet_edges: the translation control could not move the solid: {message}"),
689 )
690 })
691 };
692 let moved = translate(solid, offset)?;
693 let points: Vec<Vec3> = edge_points.iter().map(|point| point.add(offset)).collect();
694 let (result, selection) = fillet_edges_reported(&moved, &points, edge_names, radius, chamfer, name)?;
695 Ok((translate(&result, offset.scale(-1.0))?, selection))
696}
697
698pub fn fillet_edges_reported(
699 solid: &BrepSolid,
700 edge_points: &[Vec3],
701 edge_names: Option<&[String]>,
702 radius: f64,
703 chamfer: bool,
704 name: Option<&str>,
705) -> Result<(BrepSolid, BlendSelection), KernelRefusal> {
706 if let Some(offset) = crate::recentre::control_offset_at_entry() {
709 return fillet_edges_reported_at_offset(solid, edge_points, edge_names, radius, chamfer, name, offset);
710 }
711 let bounds = crate::recentre::solid_bounds(solid);
714 if let Some(offset) = crate::recentre::guard_offset(bounds) {
715 crate::recentre::profile_fired("fillet", offset, bounds);
716 return fillet_translated(solid, edge_points, edge_names, radius, chamfer, name, offset, crate::recentre::EntryKind::Guard);
717 }
718 let _operation = crate::blend::BlendOperation::enter();
721 let _total = crate::blend::BlendTimer::start("timing.total_ms");
724 if !(radius > 0.0) || !radius.is_finite() {
725 return Err(KernelRefusal::input(
726 KernelStage::Collect,
727 "radius",
728 "fillet_edges: radius must be positive",
729 ));
730 }
731 if edge_points.is_empty() {
732 return Err(KernelRefusal::input(
733 KernelStage::Collect,
734 "selection",
735 "fillet_edges: no edges selected",
736 ));
737 }
738 let entry = if chamfer { "chamfer_edges" } else { "fillet_edges" };
746 let mut selected_ids = Vec::with_capacity(edge_points.len());
747 if crate::blend::blend_operation_outermost() {
748 super::analyze::clear_rollover_only();
749 }
750 let selection_checks = crate::blend::BlendTimer::start("timing.selection_checks_ms");
751 let _boundaries = super::analyze::SupportBoundaryScope::open();
752 for point in edge_points {
753 let resolve = crate::blend::BlendTimer::start("timing.selection_checks.resolve_ms");
754 let edge_id = resolve_edge_by_point(solid, *point)?;
755 resolve.stop();
756 let concavity = crate::blend::BlendTimer::start("timing.selection_checks.concavity_ms");
757 check_mixed_concavity(solid, edge_id, entry)?;
758 concavity.stop();
759 let _extent = crate::blend::BlendTimer::start("timing.selection_checks.extent_ms");
760 if edge_points.len() == 1 && !chamfer {
762 check_support_extent_clipping(solid, edge_id, radius, entry)?;
763 } else {
764 check_support_extent(solid, edge_id, radius, entry)?;
765 }
766 selected_ids.push(edge_id);
767 }
768 drop(_boundaries);
769 selection_checks.stop();
770 if !chamfer {
809 let corner_analysis = crate::blend::BlendTimer::start("timing.corner_analysis_ms");
814 let mut corners = crate::blend::mixed_convexity_corners(solid, &selected_ids, radius);
815 corners.extend(crate::blend::runout::one_ended_runout_corners(solid, &selected_ids, radius));
816 corner_analysis.stop();
817 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
818 for corner in &corners {
819 eprintln!(
820 "mixed corner at vertex {} ({:.4}, {:.4}, {:.4}): convex {:?} concave {:?}",
821 corner.vertex, corner.point.x, corner.point.y, corner.point.z,
822 corner.convex.iter().map(|index| selected_ids[*index]).collect::<Vec<_>>(),
823 corner.concave.iter().map(|index| selected_ids[*index]).collect::<Vec<_>>()
824 );
825 }
826 }
827 if !corners.is_empty() {
828 RUNOUT_RING_IS_NETWORK.with(|flag| flag.set(false));
831 let composed = rounded_boss_composition(
833 solid, &selected_ids, edge_points, edge_names, radius, name, &corners,
834 ).or_else(|error| {
835 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
836 eprintln!("rounded boss composition refused: {error}");
837 }
838 runout_composition(
839 solid, &selected_ids, edge_points, edge_names, radius, name, &corners, entry,
840 )
841 }).or_else(|error| {
842 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
843 eprintln!("runout composition refused: {error}");
844 }
845 open_pad_composition(
851 solid, &selected_ids, edge_points, edge_names, radius, name, &corners, entry,
852 ).map_err(|pad_error| {
853 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
854 eprintln!("open-pad composition refused: {pad_error}");
855 }
856 let declined = matches!(&pad_error.class, crate::RefusalClass::UnsupportedGeometry { what } if what == "open_pad_shape");
861 if declined { error } else { pad_error }
862 })
863 }).or_else(|error| {
864 cusp_composition(solid, &selected_ids, edge_points, edge_names, radius, name, &corners).map_err(|cusp_error| {
869 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
870 eprintln!("cusp composition refused: {cusp_error}");
871 }
872 error
873 })
874 });
875 match composed {
876 Ok(result) => {
877 let network_ring = RUNOUT_RING_IS_NETWORK.with(|flag| flag.replace(false));
886 refuse_invalid_result(&result, entry)?;
890 let missing = walls_missing_ties(
891 solid, &result, edge_points, &(0..edge_points.len()).collect::<Vec<_>>(), radius, chamfer, entry, network_ring,
892 )?;
893 if !missing.is_empty() {
895 return Err(KernelRefusal::internal(
896 KernelStage::Validate,
897 "runout_walls_missing",
898 format!(
899 "{entry}: the composition built a solid with no wall on {}",
900 missing.iter().map(|index| selection_label(*index, edge_points, edge_names, name)).collect::<Vec<_>>().join(", ")
901 ),
902 ));
903 }
904 let n = edge_points.len();
905 return Ok((
906 result,
907 BlendSelection { requested: n, applied: (0..n).collect(), rejected: Vec::new(), reason: None },
908 ));
909 }
910 Err(error) => {
911 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
912 eprintln!("runout composition refused: {error}");
913 }
914 check_mixed_corner_convexity(
915 solid, &selected_ids, edge_points, edge_names, radius, name, Some(&error),
916 )?;
917 }
918 }
919 }
920 let corner_analysis = crate::blend::BlendTimer::start("timing.corner_analysis_ms");
926 check_degenerate_corner_setbacks(
927 solid,
928 &selected_ids,
929 edge_points,
930 edge_names,
931 radius,
932 name,
933 )?;
934 corner_analysis.stop();
935 }
936
937 let n = edge_points.len();
938 let complete = |applied: Vec<usize>| BlendSelection {
939 requested: n,
940 applied,
941 rejected: Vec::new(),
942 reason: None,
943 };
944 let mut memo = ComponentMemo::default();
955 let profile = crate::profile::profile_enabled();
956 let group_started = web_time::Instant::now();
957 let group = fillet_edges_group_in(
958 solid,
959 edge_points,
960 edge_names,
961 radius,
962 chamfer,
963 name,
964 Some(&mut memo),
965 );
966 if profile {
967 profile_line!(
968 "blend.selection group edges={n} ok={} ms={:.3}",
969 group.is_ok(),
970 group_started.elapsed().as_secs_f64() * 1e3
971 );
972 }
973 let group_err = match group {
974 Ok(result) if refuse_invalid_result(&result, entry).is_err() => {
979 refuse_invalid_result(&result, entry).unwrap_err()
980 }
981 Ok(result) => {
982 let missing =
987 walls_missing(solid, &result, edge_points, &(0..n).collect::<Vec<_>>(), radius, chamfer, entry)?;
988 if missing.is_empty() {
989 return Ok((result, complete((0..n).collect())));
990 }
991 let applied: Vec<usize> = (0..n).filter(|index| !missing.contains(index)).collect();
992 return Ok((
993 result,
994 BlendSelection {
995 requested: n,
996 applied,
997 rejected: missing,
998 reason: None,
999 },
1000 ));
1001 }
1002 Err(error) => error,
1003 };
1004 if crate::blend::is_wall_fold(&group_err) || crate::blend::is_miter_support_overrun(&group_err)
1014 || crate::blend::is_tangential_transverse_end(&group_err)
1015 {
1016 return Err(group_err);
1017 }
1018 if n < 2 || n > 12 {
1023 return Err(group_err);
1024 }
1025 let max_drop = SUBSET_DROP_CAP.with(|cap| cap.get()).map_or(n - 1, |cap| cap.min(n - 1));
1032 for drop in 1..=max_drop {
1033 for dropped in index_combinations(n, drop) {
1034 let keep: Vec<usize> = (0..n).filter(|i| !dropped.contains(i)).collect();
1035 let points: Vec<Vec3> = keep.iter().map(|i| edge_points[*i]).collect();
1036 let kept_names: Option<Vec<String>> =
1039 edge_names.map(|names| keep.iter().map(|i| names[*i].clone()).collect());
1040 crate::blend::record_count("count.subset.builds", 1);
1041 let subset_started = web_time::Instant::now();
1042 let subset = fillet_edges_group_in(
1043 solid,
1044 &points,
1045 kept_names.as_deref(),
1046 radius,
1047 chamfer,
1048 name,
1049 Some(&mut memo),
1050 );
1051 if profile {
1052 profile_line!(
1053 "blend.selection subset dropped={dropped:?} ok={} ms={:.3}",
1054 subset.is_ok(),
1055 subset_started.elapsed().as_secs_f64() * 1e3
1056 );
1057 }
1058 let result = match subset {
1059 Ok(result) => result,
1060 Err(error) => {
1061 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
1062 eprintln!("subset dropped={dropped:?} refused: {error}");
1063 }
1064 continue;
1065 }
1066 };
1067 if !result.validate().is_empty() {
1068 continue;
1069 }
1070 if !walls_missing(solid, &result, edge_points, &keep, radius, chamfer, entry)?.is_empty() {
1071 continue;
1072 }
1073 return Ok((
1074 result,
1075 BlendSelection {
1076 requested: n,
1077 applied: keep,
1078 rejected: dropped,
1079 reason: Some(group_err.message),
1080 },
1081 ));
1082 }
1083 }
1084 Err(group_err)
1085}
1086
1087pub(crate) fn walls_missing_nearest_on() -> bool {
1092 switch!("BREP_WALLS_MISSING_NEAREST", true)
1093}
1094
1095
1096pub(super) fn walls_missing(
1122 original: &BrepSolid,
1123 result: &BrepSolid,
1124 edge_points: &[Vec3],
1125 selected: &[usize],
1126 size: f64,
1127 chamfer: bool,
1128 entry: &str,
1129) -> Result<Vec<usize>, KernelRefusal> {
1130 walls_missing_ties(original, result, edge_points, selected, size, chamfer, entry, false)
1131}
1132
1133#[allow(clippy::too_many_arguments)]
1148pub(super) fn walls_missing_ties(
1149 original: &BrepSolid,
1150 result: &BrepSolid,
1151 edge_points: &[Vec3],
1152 selected: &[usize],
1153 size: f64,
1154 chamfer: bool,
1155 entry: &str,
1156 tie_majority: bool,
1157) -> Result<Vec<usize>, KernelRefusal> {
1158use crate::{PointClass, SolidClassifier};
1160 if selected.is_empty() {
1161 return Ok(Vec::new());
1162 }
1163 let _timing = crate::blend::BlendTimer::start("timing.walls_missing_ms");
1164 crate::classification::classify_profile_begin();
1165 crate::classification::containment_profile_begin();
1166 let band = crate::KernelTolerances::for_solid(result, 1e-7).model;
1167 let visible = band * 100.0;
1170 let build_timing = crate::blend::BlendTimer::start("timing.walls_missing.classifier_ms");
1171 let classifier = SolidClassifier::new(result, band)
1172 .or_refuse(KernelStage::Validate, "wall_classifier")?;
1173 let nearest = if walls_missing_nearest_on() {
1178 Some(super::analyze::NearestFaceSide::new(result, band).or_refuse(KernelStage::Validate, "wall_nearest_face")?)
1179 } else {
1180 None
1181 };
1182 let reads_on = |point: Vec3| -> Result<bool, KernelRefusal> {
1183 if let Some(class) = nearest.as_ref().and_then(|nearest| nearest.side(point)) {
1184 crate::blend::record_count("count.walls_missing.nearest", 1);
1185 return Ok(class == PointClass::On);
1186 }
1187 Ok(classifier.classify(point).or_refuse(KernelStage::Validate, "wall_classify")?.class == PointClass::On)
1188 };
1189 build_timing.stop();
1190 const STATIONS: usize = 9;
1191 let mut missing = Vec::new();
1192 for &index in selected {
1193 let point = edge_points[index];
1194 let edge_id = resolve_edge_by_point(original, point)?;
1195 let (edge, faces) = super::analyze::edge_and_faces(original, edge_id)?;
1196 let mut best: Option<(Vec3, f64)> = None;
1198 let mut read: Vec<(Vec3, f64)> = Vec::with_capacity(STATIONS);
1200 for step in 1..=STATIONS {
1202 let t = edge.t0 + (edge.t1 - edge.t0) * step as f64 / (STATIONS + 1) as f64;
1203 let Ok(station) = edge.curve.evaluate(t) else {
1204 continue;
1205 };
1206 let clearance = match faces[..] {
1207 [first, second] => {
1208 let (Ok((_, a)), Ok((_, b))) = (
1209 super::analyze::face_plane_normal(first, station),
1210 super::analyze::face_plane_normal(second, station),
1211 ) else {
1212 continue;
1213 };
1214 let half: f64 = 0.5 * a.dot(b).clamp(-1.0, 1.0).acos();
1215 if chamfer {
1216 size * half.sin()
1217 } else {
1218 size * (1.0 / half.cos().max(1e-12) - 1.0)
1219 }
1220 }
1221 _ => f64::INFINITY,
1223 };
1224 if best.map_or(true, |(_, known)| clearance > known) {
1225 best = Some((station, clearance));
1226 }
1227 read.push((station, clearance));
1229 }
1231 let Some((station, clearance)) = best else {
1232 return Err(KernelRefusal::internal(
1233 KernelStage::Validate,
1234 "wall_attribution_stations",
1235 format!(
1236 "{entry}: cannot attribute a wall to edge #{index} at ({:.6}, {:.6}, {:.6}) — no \
1237 station of it could be evaluated",
1238 point.x, point.y, point.z
1239 ),
1240 ));
1241 };
1242 if !(clearance > visible) {
1243 return Err(KernelRefusal::ill_posed(
1247 KernelStage::Validate,
1248 "wall_attribution_band",
1249 format!(
1250 "{entry}: cannot attribute a wall to edge #{index} at ({:.6}, {:.6}, {:.6}) — \
1251 its faces are so nearly tangent that a size-{size} blend moves the edge by at \
1252 most {clearance:.3e}, inside the {visible:.3e} the classifier can see; the \
1253 selection is refused rather than reported on a guess",
1254 point.x, point.y, point.z
1255 ),
1256 ));
1257 }
1258 let classify_timing = crate::blend::BlendTimer::start("timing.walls_missing.classify_ms");
1259 let certified = station_clear_of_skin(result, station, band * 10.0, visible)
1266 || station_clear_of_trimmed_skin(result, station, band * 10.0, visible);
1267 let on = if certified {
1268 crate::blend::record_count("count.walls_missing.certified", 1);
1269 false
1270 } else {
1271 crate::blend::record_count("count.walls_missing.classified", 1);
1272 reads_on(station)?
1273 };
1274 classify_timing.stop();
1275 let on = on && (!tie_majority || {
1277 let tolerance = 1e-12 * clearance.abs().max(1.0);
1280 let (mut tied, mut on_skin) = (1usize, 1usize);
1281 for (other, other_clearance) in read.iter().copied() {
1282 if other.sub(station).length() == 0.0 || clearance - other_clearance > tolerance {
1283 continue;
1284 }
1285 tied += 1;
1286 if !station_clear_of_skin(result, other, band * 10.0, visible) && reads_on(other)? {
1287 on_skin += 1;
1288 }
1289 }
1290 2 * on_skin > tied
1291 });
1292 if on {
1294 missing.push(index);
1295 }
1296 }
1297 crate::classification::classify_profile_report("blend.walls_missing");
1298 crate::classification::containment_profile_report("blend.walls_missing");
1299 Ok(missing)
1300}
1301
1302
1303
1304fn station_clear_of_skin(result: &BrepSolid, station: Vec3, on_band: f64, margin: f64) -> bool {
1334 use crate::AnalyticSurface;
1335 let meridian = |frame: &crate::RevolutionFrame| -> (f64, f64, f64) {
1338 let offset = station.sub(frame.origin);
1339 let axial = offset.dot(frame.axis);
1340 let radial = offset.sub(frame.axis.scale(axial));
1341 let mut azimuth = radial.dot(frame.y_axis).atan2(radial.dot(frame.x_axis));
1342 if azimuth < 0.0 {
1343 azimuth += std::f64::consts::TAU;
1344 }
1345 (radial.length(), axial, azimuth)
1346 };
1347 let axial_clearance = |axial: f64, h0: f64, h1: f64| (h0.min(h1) - axial).max(axial - h0.max(h1)).max(0.0);
1351 let wedge_clearance = |radial: f64, azimuth: f64, sweep: f64| -> f64 {
1352 if sweep >= std::f64::consts::TAU || azimuth <= sweep {
1353 return 0.0;
1354 }
1355 let turn = (azimuth - sweep).min(std::f64::consts::TAU - azimuth);
1357 if turn >= std::f64::consts::FRAC_PI_2 { radial } else { radial * turn.sin() }
1358 };
1359 let line_distance = |radial: f64, axial: f64, (rho0, h0): (f64, f64), (rho1, h1): (f64, f64)| -> Option<f64> {
1362 let (du, dv) = (rho1 - rho0, h1 - h0);
1363 let length = (du * du + dv * dv).sqrt();
1364 (length > 0.0).then(|| ((radial - rho0) * dv - (axial - h0) * du).abs() / length)
1365 };
1366 let clear = |distance: f64| distance.is_finite() && distance > margin;
1367 for face in result.shells.iter().flat_map(|shell| &shell.faces) {
1368 let Ok(controls) = crate::Aabb::from_surface_controls(&face.surface) else { return false };
1369 if !controls.expanded(on_band).contains(station) {
1370 continue;
1371 }
1372 let certified = match face.surface.analytic() {
1373 Some(AnalyticSurface::RuledRevolution { frame, rho0, rho1, height }) => {
1374 let (radial, axial, _) = meridian(frame);
1375 let Some(line) = line_distance(radial, axial, (*rho0, 0.0), (*rho1, *height)) else { return false };
1376 clear(line.max(axial_clearance(axial, 0.0, *height)))
1377 }
1378 Some(AnalyticSurface::Sphere { frame, radius }) => clear((station.sub(frame.origin).length() - radius).abs()),
1379 Some(AnalyticSurface::Torus { frame, major_radius, minor_radius }) => {
1380 let (radial, axial, _) = meridian(frame);
1381 let tube = radial - major_radius;
1382 clear(((tube * tube + axial * axial).sqrt() - minor_radius).abs())
1383 }
1384 Some(AnalyticSurface::Revolution { frame, sweep, generatrix, .. }) => {
1385 let [a, b] = generatrix.control_points.as_slice() else { return false };
1392 if generatrix.degree != 1 || a.w != 1.0 || b.w != 1.0 {
1393 return false;
1394 }
1395 let meridian_of = |point: Vec3| -> Option<(f64, f64)> {
1396 let offset = point.sub(frame.origin);
1397 let axial = offset.dot(frame.axis);
1398 let radial = offset.sub(frame.axis.scale(axial));
1399 let rho = radial.length();
1400 let on_meridian = radial.dot(frame.y_axis).abs() <= 1e-9 * rho.max(1.0) && radial.dot(frame.x_axis) >= -1e-9 * rho.max(1.0);
1401 on_meridian.then_some((rho, axial))
1402 };
1403 let (Some(p0), Some(p1)) = (meridian_of(Vec3::new(a.x, a.y, a.z)), meridian_of(Vec3::new(b.x, b.y, b.z))) else {
1404 return false;
1405 };
1406 let (radial, axial, azimuth) = meridian(frame);
1407 let Some(line) = line_distance(radial, axial, p0, p1) else { return false };
1408 let slab = trimmed_axial_slab(face, frame).unwrap_or((p0.1, p1.1));
1413 clear(line.max(axial_clearance(axial, slab.0, slab.1)).max(wedge_clearance(radial, azimuth, *sweep)))
1414 }
1415 Some(plane @ AnalyticSurface::Plane { origin, u_dir, v_dir, .. }) => {
1416 let Ok(normal) = u_dir.cross(*v_dir).normalized() else { return false };
1417 if clear(station.sub(*origin).dot(normal).abs()) {
1418 true
1419 } else {
1420 planar_trims_clear_of(face, plane, station, on_band, margin)
1421 }
1422 }
1423 None => false,
1424 };
1425 if !certified {
1426 return false;
1427 }
1428 }
1429 true
1430}
1431
1432fn station_clear_of_trimmed_skin(result: &BrepSolid, point: Vec3, on_band: f64, margin: f64) -> bool {
1438 let _timer = crate::blend::BlendTimer::start("timing.walls_missing.trimmed_bound_ms");
1439 if !point.x.is_finite() || !point.y.is_finite() || !point.z.is_finite()
1440 || !margin.is_finite() || !(margin > on_band && on_band > 0.0)
1441 { return false; }
1442 for face in result.shells.iter().flat_map(|shell| &shell.faces) {
1443 let Ok(bounds) = crate::Aabb::from_surface_controls(&face.surface) else { return false; };
1444 if !bounds.expanded(margin).contains(point) { continue; }
1445 if face.surface.analytic().is_none() {
1446 if general_carrier_clear(&face.surface, point, margin) { continue; }
1447 return false;
1448 }
1449 match face.surface.analytic() {
1455 Some(crate::AnalyticSurface::Plane { .. }) => {},
1456 Some(crate::AnalyticSurface::Sphere { radius, .. }) if *radius > 4.0 * margin => {},
1457 Some(crate::AnalyticSurface::Torus { major_radius, minor_radius, .. })
1458 if *minor_radius > 4.0 * margin && *major_radius > *minor_radius + 4.0 * margin => {},
1459 _ => return false,
1460 }
1461 let Ok(projection) = crate::project_point_to_surface(&face.surface, point) else { return false; };
1462 if !projection.distance.is_finite() { return false; }
1463 if projection.distance > margin { continue; }
1464 let band = crate::classification::surface_uv_band(&face.surface, projection.u, projection.v, on_band);
1465 let Ok(inside) = crate::parameter_point_in_face(face, crate::Vec2 { x: projection.u, y: projection.v }, band) else { return false; };
1466 if inside != crate::PolygonClass::Outside { return false; }
1467 let mut edges = 0;
1468 for coedge in face.loops.iter().flat_map(|lp| &lp.coedges) {
1469 let Some(edge) = result.edges.iter().find(|edge| edge.id == coedge.edge_id) else { return false; };
1470 let Some(piece) = super::analyze::edge_piece(&edge.curve, edge.t0.min(edge.t1), edge.t0.max(edge.t1)) else { return false; };
1471 let Ok(foot) = crate::project_point_to_curve(&piece, point) else { return false; };
1472 if !foot.distance.is_finite() || foot.distance <= margin { return false; }
1473 edges += 1;
1474 }
1475 if edges == 0 { return false; }
1476 }
1477 true
1478}
1479
1480fn general_carrier_clear(surface: &crate::NurbsSurface, point: Vec3, margin: f64) -> bool {
1486 use crate::Vec4;
1487 let rows = surface.control_points.len();
1488 let columns = surface.control_points.first().map_or(0, Vec::len);
1489 if rows == 0 || columns == 0 || rows.saturating_mul(columns) > 4096
1490 || surface.degree_u > 16 || surface.degree_v > 16 || surface.control_points.iter().any(|row| row.len() != columns)
1491 || !margin.is_finite() || margin <= 0.0
1492 || !point.x.is_finite() || !point.y.is_finite() || !point.z.is_finite()
1493 { return false; }
1494 let mut scale = 1.0_f64;
1495 for control in surface.control_points.iter().flatten() {
1496 if !(control.w > 0.0) || !control.w.is_finite() { return false; }
1497 let Ok(p) = control.point() else { return false; };
1498 if !p.x.is_finite() || !p.y.is_finite() || !p.z.is_finite() { return false; }
1499 scale = scale.max(p.x.abs()).max(p.y.abs()).max(p.z.abs());
1500 }
1501 let roundoff = 256.0 * f64::EPSILON * scale * (surface.degree_u + 1) as f64 * (surface.degree_v + 1) as f64;
1504 if roundoff >= margin * 0.01 { return false; }
1505 let zero = Vec4 { x: 0.0, y: 0.0, z: 0.0, w: 0.0 };
1506 let blend = |a: Vec4, b: Vec4, alpha: f64| a.scale(alpha).add(b.scale(1.0 - alpha));
1507 let mut fibres = Vec::with_capacity(columns);
1508 for column in 0..columns {
1509 let controls: Vec<_> = surface.control_points.iter().map(|row| row[column]).collect();
1510 let Some(spans) = crate::curve::bezier_decompose_raw(&surface.knots_u, &controls, surface.degree_u, zero, blend) else { return false; };
1511 fibres.push(spans);
1512 }
1513 let mut budget = 256usize;
1514 for u_span in 0..fibres[0].len() {
1515 let mut across = Vec::with_capacity(surface.degree_u + 1);
1516 for row in 0..=surface.degree_u {
1517 let controls: Vec<_> = fibres.iter().map(|fibre| fibre[u_span][row]).collect();
1518 let Some(spans) = crate::curve::bezier_decompose_raw(&surface.knots_v, &controls, surface.degree_v, zero, blend) else { return false; };
1519 across.push(spans);
1520 }
1521 for v_span in 0..across[0].len() {
1522 let net = across.iter().map(|row| row[v_span].clone()).collect();
1523 if !bezier_box_clear(net, point, margin + roundoff, 0, &mut budget) { return false; }
1524 }
1525 }
1526 true
1527}
1528
1529fn bezier_box_clear(net: Vec<Vec<crate::Vec4>>, point: Vec3, margin: f64, depth: usize, budget: &mut usize) -> bool {
1530 if *budget == 0 { return false; }
1531 *budget -= 1;
1532 let mut low = Vec3::new(f64::INFINITY, f64::INFINITY, f64::INFINITY);
1533 let mut high = Vec3::new(f64::NEG_INFINITY, f64::NEG_INFINITY, f64::NEG_INFINITY);
1534 for control in net.iter().flatten() {
1535 if !(control.w > 0.0) || !control.w.is_finite() { return false; }
1536 let Ok(p) = control.point() else { return false; };
1537 if !p.x.is_finite() || !p.y.is_finite() || !p.z.is_finite() { return false; }
1538 low.x = low.x.min(p.x); low.y = low.y.min(p.y); low.z = low.z.min(p.z);
1539 high.x = high.x.max(p.x); high.y = high.y.max(p.y); high.z = high.z.max(p.z);
1540 }
1541 if point.x < low.x - margin || point.x > high.x + margin
1543 || point.y < low.y - margin || point.y > high.y + margin
1544 || point.z < low.z - margin || point.z > high.z + margin
1545 { return true; }
1546 if depth == 10 { return false; }
1547 let rows = net.len();
1548 let columns = net[0].len();
1549 let mut left = net.clone();
1550 let mut right = net.clone();
1551 if depth % 2 == 0 {
1554 for column in 0..columns {
1555 let mut work: Vec<_> = net.iter().map(|row| row[column]).collect();
1556 for level in 1..rows {
1557 for i in 0..rows - level { work[i] = work[i].scale(0.5).add(work[i + 1].scale(0.5)); }
1558 left[level][column] = work[0];
1559 right[rows - level - 1][column] = work[rows - level - 1];
1560 }
1561 }
1562 } else {
1563 for row in 0..rows {
1564 let mut work = net[row].clone();
1565 for level in 1..columns {
1566 for i in 0..columns - level { work[i] = work[i].scale(0.5).add(work[i + 1].scale(0.5)); }
1567 left[row][level] = work[0];
1568 right[row][columns - level - 1] = work[columns - level - 1];
1569 }
1570 }
1571 }
1572 bezier_box_clear(left, point, margin, depth + 1, budget)
1573 && bezier_box_clear(right, point, margin, depth + 1, budget)
1574}
1575
1576fn trimmed_axial_slab(face: &FaceRecord, frame: &crate::RevolutionFrame) -> Option<(f64, f64)> {
1586 let (mut u_low, mut u_high, mut v_low, mut v_high) = (f64::INFINITY, f64::NEG_INFINITY, f64::INFINITY, f64::NEG_INFINITY);
1587 for coedge in face.loops.iter().flat_map(|loop_record| &loop_record.coedges) {
1588 let pcurve = &coedge.pcurve;
1589 let [a, b] = pcurve.control_points.as_slice() else { return None };
1590 if pcurve.degree != 1 || a.w != 1.0 || b.w != 1.0 {
1591 return None;
1592 }
1593 for control in [a, b] {
1594 u_low = u_low.min(control.x);
1595 u_high = u_high.max(control.x);
1596 v_low = v_low.min(control.y);
1597 v_high = v_high.max(control.y);
1598 }
1599 }
1600 if !(u_low <= u_high && v_low <= v_high) {
1601 return None;
1602 }
1603 let axial_at = |u: f64, v: f64| face.surface.evaluate(u, v).ok().map(|point| point.sub(frame.origin).dot(frame.axis));
1604 let corners = [axial_at(u_low, v_low)?, axial_at(u_high, v_low)?, axial_at(u_low, v_high)?, axial_at(u_high, v_high)?];
1605 let scale = corners.iter().fold(1.0_f64, |scale, h| scale.max(h.abs()));
1606 let same = |a: f64, b: f64| (a - b).abs() <= 1e-9 * scale;
1607 let surface = &face.surface;
1608 let affine_in_v = same(corners[0], corners[1]) && same(corners[2], corners[3])
1610 && surface.degree_v == 1 && surface.control_points.first().is_some_and(|row| row.len() == 2);
1611 let affine_in_u = same(corners[0], corners[2]) && same(corners[1], corners[3])
1612 && surface.degree_u == 1 && surface.control_points.len() == 2;
1613 if !(affine_in_v || affine_in_u) {
1614 return None;
1615 }
1616 let low = corners.iter().copied().fold(f64::INFINITY, f64::min);
1617 let high = corners.iter().copied().fold(f64::NEG_INFINITY, f64::max);
1618 (low.is_finite() && high.is_finite()).then_some((low, high))
1619}
1620
1621fn planar_trims_clear_of(
1625 face: &FaceRecord,
1626 plane: &crate::AnalyticSurface,
1627 station: Vec3,
1628 on_band: f64,
1629 margin: f64,
1630) -> bool {
1631 use crate::PolygonClass;
1632 let Some(foot) = plane.project(&face.surface, station) else { return false };
1633 let uv_band = crate::classification::surface_uv_band(&face.surface, foot.u, foot.v, on_band);
1634 match crate::parameter_point_in_face(face, crate::Vec2 { x: foot.u, y: foot.v }, uv_band) {
1635 Ok(PolygonClass::Outside) => {}
1636 _ => return false,
1637 }
1638 for coedge in face.loops.iter().flat_map(|loop_record| &loop_record.coedges) {
1639 let pcurve = &coedge.pcurve;
1640 let [a, b] = pcurve.control_points.as_slice() else { return false };
1641 if pcurve.degree != 1 || a.w != 1.0 || b.w != 1.0 {
1642 return false;
1643 }
1644 let (Ok(start), Ok(end)) = (face.surface.evaluate(a.x, a.y), face.surface.evaluate(b.x, b.y)) else { return false };
1645 let chord = end.sub(start);
1646 let length_squared = chord.dot(chord);
1647 let offset = station.sub(start);
1648 let along = if length_squared > 0.0 { (offset.dot(chord) / length_squared).clamp(0.0, 1.0) } else { 0.0 };
1649 let distance = offset.sub(chord.scale(along)).length();
1650 if !(distance.is_finite() && distance > margin) {
1651 return false;
1652 }
1653 }
1654 true
1655}
1656
1657fn per_edge_name<'a>(
1662 edge_names: Option<&'a [String]>,
1663 base: Option<&'a str>,
1664 i: usize,
1665) -> Option<&'a str> {
1666 match edge_names {
1667 Some(names) => names.get(i).map(|value| value.as_str()),
1668 None => base,
1669 }
1670}
1671
1672fn corner_face_name(
1680 edge_names: Option<&[String]>,
1681 base: Option<&str>,
1682 adjacent: &[usize],
1683) -> Option<String> {
1684 match (edge_names, base) {
1685 (Some(names), Some(base)) => {
1686 let prefix = format!("{base}:");
1687 let mut raws: Vec<&str> = adjacent
1688 .iter()
1689 .filter_map(|&i| names.get(i))
1690 .map(|composed| composed.strip_prefix(&prefix).unwrap_or(composed.as_str()))
1691 .collect();
1692 raws.sort_unstable();
1693 raws.dedup();
1694 Some(format!("{base}:CORNER:{}", raws.join("+")))
1695 }
1696 _ => base.map(|value| value.to_string()),
1697 }
1698}
1699
1700#[allow(clippy::too_many_arguments)]
1710fn rounded_boss_composition(
1711 solid: &BrepSolid,
1712 selected_ids: &[u64],
1713 edge_points: &[Vec3],
1714 edge_names: Option<&[String]>,
1715 radius: f64,
1716 name: Option<&str>,
1717 corners: &[crate::blend::MixedCorner],
1718) -> Result<BrepSolid, KernelRefusal> {
1719 if edge_names.is_none() {
1724 let prefix = "FILLET:COMPOSITION";
1725 let names: Vec<_> = selected_ids
1726 .iter()
1727 .map(|id| format!("{prefix}:{id}"))
1728 .collect();
1729 let mut result = rounded_boss_composition(
1730 solid,
1731 selected_ids,
1732 edge_points,
1733 Some(&names),
1734 radius,
1735 Some(prefix),
1736 corners,
1737 )?;
1738 for face in result.shells.iter_mut().flat_map(|shell| &mut shell.faces) {
1739 if face
1740 .name
1741 .as_deref()
1742 .is_some_and(|value| value.starts_with("FILLET:COMPOSITION:"))
1743 {
1744 face.name = name.map(str::to_owned);
1745 }
1746 }
1747 return Ok(result);
1748 }
1749 let decline = || {
1750 KernelRefusal::unsupported(KernelStage::Classify, "rounded_boss_selection",
1751 "the rounded boss composition requires a convex group meeting transverse mixed corners at one end of each spine")
1752 };
1753 if std::env::var("BREP_NO_NETWORK").is_ok() {
1754 return Err(decline());
1755 }
1756 let corner = corners
1759 .iter()
1760 .filter(|corner| {
1761 corner.convex.len() == 1
1762 && corner.concave.len() == 2
1763 && corners
1764 .iter()
1765 .filter(|other| other.convex.contains(&corner.convex[0]))
1766 .count()
1767 == 1
1768 })
1769 .min_by_key(|corner| selected_ids[corner.convex[0]])
1770 .ok_or_else(decline)?;
1771 let convexity =
1772 crate::blend::selection_convexity(solid, selected_ids, radius).ok_or_else(decline)?;
1773 if !convexity[corner.convex[0]] {
1774 return Err(decline());
1775 }
1776 let spine_index = corner.convex[0];
1777 let selected_edges: Vec<&EdgeRecord> = selected_ids
1780 .iter()
1781 .map(|id| {
1782 solid
1783 .edges
1784 .iter()
1785 .find(|edge| edge.id == *id)
1786 .ok_or_else(|| {
1787 KernelRefusal::internal(
1788 KernelStage::Collect,
1789 "rounded_boss_selected_edge",
1790 format!("rounded boss composition: selected edge {id} is missing"),
1791 )
1792 })
1793 })
1794 .collect::<Result<_, _>>()?;
1795 let mut rounded_indices = vec![spine_index];
1798 loop {
1799 let next = (0..selected_ids.len()).find(|index| {
1800 convexity[*index]
1801 && !rounded_indices.contains(index)
1802 && rounded_indices.iter().any(|other| {
1803 let edge = selected_edges[*index];
1804 let mate = selected_edges[*other];
1805 [edge.start_vertex_id, edge.end_vertex_id]
1806 .iter()
1807 .any(|v| *v == mate.start_vertex_id || *v == mate.end_vertex_id)
1808 })
1809 });
1810 match next {
1811 Some(index) => rounded_indices.push(index),
1812 None => break,
1813 }
1814 }
1815 loop {
1824 let next = (0..selected_ids.len()).find(|&index| {
1825 if convexity[index] || rounded_indices.contains(&index) {
1826 return false;
1827 }
1828 let edge = selected_edges[index];
1829 let mut has_star = false;
1830 for vertex in [edge.start_vertex_id, edge.end_vertex_id] {
1831 let neighbours: Vec<_> = selected_edges.iter().enumerate()
1832 .filter(|(other, mate)| *other != index
1833 && (mate.start_vertex_id == vertex || mate.end_vertex_id == vertex))
1834 .map(|(other, _)| other)
1835 .collect();
1836 if neighbours.iter().any(|other| !rounded_indices.contains(other)) {
1837 return false;
1838 }
1839 has_star |= neighbours.len() >= 2;
1840 }
1841 has_star
1842 });
1843 match next {
1844 Some(index) => rounded_indices.push(index),
1845 None => break,
1846 }
1847 }
1848 rounded_indices.sort_by_key(|index| selected_ids[*index]);
1849 let mixed: Vec<_> = corners
1850 .iter()
1851 .filter(|corner| {
1852 corner
1853 .convex
1854 .iter()
1855 .any(|index| rounded_indices.contains(index))
1856 })
1857 .collect();
1858 if mixed.iter().any(|corner| {
1859 corner.convex.len() != 1
1860 || corner.concave.len() != 2
1861 || corners
1862 .iter()
1863 .filter(|other| other.convex.contains(&corner.convex[0]))
1864 .count()
1865 != 1
1866 }) {
1867 return Err(decline());
1868 }
1869 let uses = |face: &FaceRecord, edge: u64| {
1870 face.loops
1871 .iter()
1872 .flat_map(|rim| &rim.coedges)
1873 .any(|coedge| coedge.edge_id == edge)
1874 };
1875 let mut caps = Vec::new();
1876 for corner in &mixed {
1877 let spine_id = selected_ids[corner.convex[0]];
1878 let cap = solid
1879 .shells
1880 .iter()
1881 .flat_map(|shell| &shell.faces)
1882 .find(|face| {
1883 corner
1884 .concave
1885 .iter()
1886 .all(|index| uses(face, selected_ids[*index]))
1887 })
1888 .ok_or_else(decline)?;
1889 let faces: Vec<_> = solid
1890 .shells
1891 .iter()
1892 .flat_map(|shell| &shell.faces)
1893 .filter(|face| face.id == cap.id || uses(face, spine_id))
1894 .collect();
1895 let normals: Option<Vec<Vec3>> = faces
1904 .iter()
1905 .map(|face| match face.surface.analytic() {
1906 Some(crate::AnalyticSurface::Plane { u_dir, v_dir, .. }) => {
1907 u_dir.cross(*v_dir).normalized().ok()
1908 }
1909 _ => {
1910 let uv = crate::project_point_to_surface(&face.surface, corner.point).ok()?;
1911 face.surface.normal(uv.u, uv.v).ok()
1912 }
1913 })
1914 .collect();
1915 let normals = normals.ok_or_else(decline)?;
1916 if normals.len() != 3
1922 || normals[0].cross(normals[1]).dot(normals[2]).abs() < 1e-6
1923 {
1924 return Err(decline());
1925 }
1926 caps.push(cap.id);
1927 }
1928 let rounded_names: Vec<String> = rounded_indices
1931 .iter()
1932 .map(|index| {
1933 per_edge_name(edge_names, name, *index)
1934 .map(str::to_owned)
1935 .unwrap_or_else(|| format!("FILLET:ROUNDED_BOSS_SPINE:{index}"))
1936 })
1937 .collect();
1938 let rounded_points: Vec<Vec3> = rounded_indices
1939 .iter()
1940 .map(|index| edge_points[*index])
1941 .collect();
1942 let rounded = fillet_edges_group_in(
1943 solid,
1944 &rounded_points,
1945 Some(&rounded_names),
1946 radius,
1947 false,
1948 name,
1949 None,
1950 )?;
1951 let mut bridges = Vec::new();
1952 for (corner, cap) in mixed.iter().zip(&caps) {
1953 let wall_index = rounded_indices
1954 .iter()
1955 .position(|index| *index == corner.convex[0])
1956 .ok_or_else(|| {
1957 KernelRefusal::internal(
1958 KernelStage::Classify,
1959 "rounded_boss_bridge_wall",
1960 format!(
1961 "rounded boss composition: no convex wall for corner {}",
1962 corner.vertex
1963 ),
1964 )
1965 })?;
1966 let candidates: Vec<_> = rounded
1967 .edges
1968 .iter()
1969 .filter(|edge| {
1970 let faces: Vec<_> = rounded
1971 .shells
1972 .iter()
1973 .flat_map(|shell| &shell.faces)
1974 .filter(|face| uses(face, edge.id))
1975 .collect();
1976 faces.iter().any(|face| face.id == *cap)
1977 && faces
1978 .iter()
1979 .any(|face| face.name.as_deref() == Some(&rounded_names[wall_index]))
1980 })
1981 .collect();
1982 if candidates.len() != 1 {
1983 return Err(decline());
1984 }
1985 bridges.push(candidates[0]);
1986 }
1987 let rim_ids: Vec<u64> = selected_ids
1988 .iter()
1989 .enumerate()
1990 .filter(|(index, _)| !rounded_indices.contains(index))
1991 .map(|(_, id)| *id)
1992 .collect();
1993 if !bridges.iter().all(|bridge| {
1996 [bridge.start_vertex_id, bridge.end_vertex_id]
1997 .iter()
1998 .all(|vertex| {
1999 rounded.edges.iter().any(|edge| {
2000 rim_ids.contains(&edge.id)
2001 && (edge.start_vertex_id == *vertex || edge.end_vertex_id == *vertex)
2002 })
2003 })
2004 }) {
2005 return Err(decline());
2006 }
2007 let mut points = Vec::new();
2008 let mut names = Vec::new();
2009 for (index, id) in selected_ids.iter().enumerate() {
2010 if rounded_indices.contains(&index) {
2011 continue;
2012 }
2013 let edge = rounded
2014 .edges
2015 .iter()
2016 .find(|edge| edge.id == *id)
2017 .ok_or_else(decline)?;
2018 points.push(
2019 edge.curve
2020 .evaluate(0.5 * (edge.t0 + edge.t1))
2021 .or_refuse(KernelStage::Collect, "rim_midpoint")?,
2022 );
2023 names.push(
2024 per_edge_name(edge_names, name, index)
2025 .unwrap_or("FILLET:RIM")
2026 .to_owned(),
2027 );
2028 }
2029 for (corner, bridge) in mixed.iter().zip(&bridges) {
2030 points.push(
2031 bridge
2032 .curve
2033 .evaluate(0.5 * (bridge.t0 + bridge.t1))
2034 .or_refuse(KernelStage::Collect, "bridge_midpoint")?,
2035 );
2036 let mut adjacent = corner.concave.clone();
2037 adjacent.push(corner.convex[0]);
2038 names.push(
2039 corner_face_name(edge_names, name, &adjacent)
2040 .unwrap_or_else(|| format!("FILLET:BOSS_CORNER:{}", corner.vertex)),
2041 );
2042 }
2043 fillet_edges_reported(&rounded, &points, Some(&names), radius, false, name).and_then(
2046 |(result, selection)| {
2047 if selection.applied.len() != points.len() {
2048 Err(decline())
2049 } else {
2050 Ok(result)
2051 }
2052 },
2053 )
2054}
2055
2056#[allow(clippy::too_many_arguments)]
2089fn open_pad_on() -> bool {
2091 switch!(live "BREP_BLEND_OPEN_PAD", true)
2092}
2093
2094#[allow(clippy::too_many_arguments)]
2123fn open_pad_composition(
2124 solid: &BrepSolid,
2125 selected_ids: &[u64],
2126 edge_points: &[Vec3],
2127 edge_names: Option<&[String]>,
2128 radius: f64,
2129 name: Option<&str>,
2130 corners: &[crate::blend::MixedCorner],
2131 entry: &str,
2132) -> Result<BrepSolid, KernelRefusal> {
2133 let shape = |message: String| KernelRefusal::unsupported(KernelStage::Classify, "open_pad_shape", message);
2134 if !open_pad_on() {
2135 return Err(shape("the open-pad composition is switched off (BREP_BLEND_OPEN_PAD)".into()));
2136 }
2137 if std::env::var("BREP_NO_NETWORK").is_ok() {
2138 return Err(shape("the open-pad composition is a network construction and BREP_NO_NETWORK is set".into()));
2139 }
2140 if corners.is_empty() || corners.iter().any(|corner| corner.convex.len() != 1 || corner.concave.len() != 1) {
2141 return Err(shape("the open-pad composition is built for corners of one convex and one concave edge".into()));
2142 }
2143 let convexity = crate::blend::selection_convexity(solid, selected_ids, radius)
2144 .ok_or_else(|| shape("the selection's convexity could not be read edge by edge".into()))?;
2145 let concave: Vec<usize> = (0..selected_ids.len()).filter(|index| !convexity[*index]).collect();
2146 let convex: Vec<usize> = (0..selected_ids.len()).filter(|index| convexity[*index]).collect();
2147 if concave.is_empty() || convex.is_empty() {
2148 return Err(shape("the open-pad composition needs convex and concave edges".into()));
2149 }
2150 let mates = crate::blend::selection_mates(solid, selected_ids, radius)
2153 .map_err(|error| shape(format!("the selection's mates could not be read: {error}")))?;
2154 for corner in corners {
2155 let (_, convex_faces) = &mates[corner.convex[0]];
2156 let (_, concave_faces) = &mates[corner.concave[0]];
2157 let Some(shared) = convex_faces.iter().find(|face| concave_faces.iter().any(|other| other.id == face.id)) else {
2158 return Err(shape(format!("the two edges at vertex {} share no face", corner.vertex)));
2159 };
2160 if !matches!(shared.surface.analytic(), Some(crate::AnalyticSurface::Plane { .. })) {
2161 return Err(shape(format!("the face {} the edges share at vertex {} is not planar", shared.id, corner.vertex)));
2162 }
2163 }
2164 for &index in &concave {
2165 let edge = mates[index].0;
2166 for vertex in [edge.start_vertex_id, edge.end_vertex_id] {
2167 if !corners.iter().any(|corner| corner.vertex == vertex && corner.concave[0] == index) {
2168 return Err(shape(format!(
2169 "concave {} does not end at a mixed corner at vertex {vertex}; the open-pad composition is built for pads that do",
2170 selection_label(index, edge_points, edge_names, name)
2171 )));
2172 }
2173 }
2174 }
2175 let base = name.unwrap_or("FILLET:OPEN_PAD");
2176 let bare = |index: usize| -> String {
2177 per_edge_name(edge_names, name, index)
2178 .map(|composed| composed.strip_prefix(&format!("{base}:")).unwrap_or(composed).to_string())
2179 .unwrap_or_else(|| selected_ids[index].to_string())
2180 };
2181 let debug = std::env::var("BREP_DEBUG_NETWORK").is_ok();
2182
2183 let convex_points: Vec<Vec3> = convex.iter().map(|index| edge_points[*index]).collect();
2185 let convex_names: Vec<String> = convex
2186 .iter()
2187 .map(|index| per_edge_name(edge_names, name, *index).map(str::to_owned).unwrap_or_else(|| format!("{base}:WALL:{}", selected_ids[*index])))
2188 .collect();
2189 let stage1 = crate::blend::with_open_pad_network(|| {
2198 fillet_edges_group_with_corner_policy(solid, &convex_points, Some(&convex_names), radius, false, name, None, true, false)
2199 })
2200 .map_err(|error| error.with_message(|error| format!("open-pad composition, the convex walls: {error}")))?;
2201 if debug {
2202 eprintln!("open-pad composition: stage 1 built the {} convex walls", convex.len());
2203 }
2204
2205 let uses = |face: &FaceRecord, edge_id: u64| face.loops.iter().flat_map(|l| &l.coedges).any(|c| c.edge_id == edge_id);
2207 let mut points: Vec<Vec3> = Vec::new();
2208 let mut names: Vec<String> = Vec::new();
2209 for &index in &concave {
2210 let (edge, faces) = &mates[index];
2211 let boss_id = if matches!(faces[0].surface.analytic(), Some(crate::AnalyticSurface::Plane { .. })) { faces[1].id } else { faces[0].id };
2212 let pad = stage1
2213 .edges
2214 .iter()
2215 .find(|candidate| candidate.id == edge.id)
2216 .ok_or_else(|| KernelRefusal::internal(KernelStage::Classify, "open_pad_edge", format!(
2217 "open-pad composition: concave edge {} vanished from the stage-1 body", edge.id
2218 )))?;
2219 points.push(pad.curve.evaluate(0.5 * (pad.t0 + pad.t1)).or_refuse(KernelStage::Collect, "pad_midpoint")?);
2220 names.push(per_edge_name(edge_names, name, index).map(str::to_owned).unwrap_or_else(|| format!("{base}:PAD:{}", edge.id)));
2221 for vertex in [pad.start_vertex_id, pad.end_vertex_id] {
2224 let trims: Vec<&EdgeRecord> = stage1
2225 .edges
2226 .iter()
2227 .filter(|candidate| {
2228 candidate.id != pad.id
2229 && !candidate.degenerate
2230 && (candidate.start_vertex_id == vertex || candidate.end_vertex_id == vertex)
2231 })
2232 .filter(|candidate| {
2233 let faces: Vec<&FaceRecord> = stage1.shells.iter().flat_map(|shell| &shell.faces).filter(|face| uses(face, candidate.id)).collect();
2234 faces.iter().any(|face| face.id == boss_id)
2235 && faces.iter().any(|face| face.name.as_deref().is_some_and(|value| convex_names.iter().any(|wall| wall == value)))
2236 })
2237 .collect();
2238 match trims.as_slice() {
2239 [trim] => {
2240 let wall_name = stage1
2241 .shells
2242 .iter()
2243 .flat_map(|shell| &shell.faces)
2244 .filter(|face| uses(face, trim.id))
2245 .find_map(|face| face.name.clone().filter(|value| convex_names.contains(value)))
2246 .unwrap_or_default();
2247 let wall_bare = wall_name.strip_prefix(&format!("{base}:")).unwrap_or(&wall_name).to_string();
2248 points.push(trim.curve.evaluate(0.5 * (trim.t0 + trim.t1)).or_refuse(KernelStage::Collect, "trim_midpoint")?);
2249 names.push(format!("{base}:RUNOUT:{}+{wall_bare}", bare(index)));
2250 if debug {
2251 eprintln!("open-pad composition: pad {} continues into trim edge {} (wall {wall_name}) at vertex {vertex}", edge.id, trim.id);
2252 }
2253 }
2254 [] => {
2255 return Err(KernelRefusal::unsupported(KernelStage::Classify, "open_pad_trim", format!(
2256 "open-pad composition: at vertex {vertex} the concave {} meets no trim curve of a stage-1 wall on the boss",
2257 selection_label(index, edge_points, edge_names, name)
2258 )));
2259 }
2260 _ => {
2261 return Err(KernelRefusal::unsupported(KernelStage::Classify, "open_pad_trim", format!(
2262 "open-pad composition: at vertex {vertex} the concave {} meets {} trim curves",
2263 selection_label(index, edge_points, edge_names, name), trims.len()
2264 )));
2265 }
2266 }
2267 }
2268 }
2269 let result = crate::blend::with_open_pad_network(|| fillet_edges_group_in(&stage1, &points, Some(&names), radius, false, name, None))
2270 .map_err(|error| error.with_message(|error| format!("open-pad composition, the pads on the walls: {error}")))?;
2271 let _ = entry;
2272 Ok(result)
2273}
2274
2275fn cusp_composition(
2295 solid: &BrepSolid,
2296 selected_ids: &[u64],
2297 edge_points: &[Vec3],
2298 edge_names: Option<&[String]>,
2299 radius: f64,
2300 name: Option<&str>,
2301 corners: &[crate::blend::MixedCorner],
2302) -> Result<BrepSolid, KernelRefusal> {
2303 let shape = |message: String| KernelRefusal::unsupported(KernelStage::Classify, "cusp_composition_shape", message);
2304 if std::env::var("BREP_NO_NETWORK").is_ok() {
2305 return Err(shape("the cusp composition is a network construction and BREP_NO_NETWORK is set".into()));
2306 }
2307 let edge_of = |index: usize| solid.edges.iter().find(|edge| edge.id == selected_ids[index]);
2308 let away = |index: usize, vertex: u64| -> Option<Vec3> {
2310 let edge = edge_of(index)?;
2311 let at_start = edge.start_vertex_id == vertex;
2312 let tangent = edge.curve.unit_tangent(if at_start { edge.t0 } else { edge.t1 }, edge.t0, edge.t1).ok()?;
2313 Some(if at_start { tangent } else { tangent.scale(-1.0) })
2314 };
2315 if corners.is_empty() {
2316 return Err(shape("no mixed corners".into()));
2317 }
2318 for corner in corners {
2319 let cusped = corner.convex.iter().all(|&convex| {
2320 corner.concave.iter().any(|&concave| {
2321 matches!((away(convex, corner.vertex), away(concave, corner.vertex)), (Some(a), Some(b)) if a.dot(b) >= 1.0 - 1e-6)
2322 })
2323 });
2324 if !cusped || corner.convex.is_empty() || corner.concave.is_empty() {
2325 return Err(shape(format!("the mixed corner at vertex {} is not a cusp", corner.vertex)));
2326 }
2327 }
2328 let convexity = crate::blend::selection_convexity(solid, selected_ids, radius)
2329 .ok_or_else(|| shape("the selection's convexity could not be read edge by edge".into()))?;
2330 let concave: Vec<usize> = (0..selected_ids.len()).filter(|index| !convexity[*index]).collect();
2331 let convex: Vec<usize> = (0..selected_ids.len()).filter(|index| convexity[*index]).collect();
2332 if concave.is_empty() || convex.is_empty() {
2333 return Err(shape("the cusp composition needs convex and concave edges".into()));
2334 }
2335 let names_of = |indices: &[usize]| -> Option<Vec<String>> { edge_names.map(|names| indices.iter().map(|index| names[*index].clone()).collect()) };
2336 let points_of = |indices: &[usize]| -> Vec<Vec3> { indices.iter().map(|index| edge_points[*index]).collect() };
2337 let debug = std::env::var("BREP_DEBUG_NETWORK").is_ok();
2338 let stage1 = fillet_edges_group_in(solid, &points_of(&concave), names_of(&concave).as_deref(), radius, false, name, None)
2339 .map_err(|error| error.with_message(|error| format!("cusp composition, the concave rounds: {error}")))?;
2340 if debug {
2341 eprintln!("cusp composition: stage 1 built the {} concave rounds", concave.len());
2342 }
2343 for &index in &convex {
2346 resolve_edge_by_point(&stage1, edge_points[index])
2347 .map_err(|error| error.with_message(|error| format!("cusp composition: a convex edge is not on the stage-1 body: {error}")))?;
2348 }
2349 let result = fillet_edges_group_in(&stage1, &points_of(&convex), names_of(&convex).as_deref(), radius, false, name, None)
2350 .map_err(|error| error.with_message(|error| format!("cusp composition, the convex rounds: {error}")))?;
2351 RUNOUT_RING_IS_NETWORK.with(|flag| flag.set(true));
2357 Ok(result)
2358}
2359
2360fn runout_composition(
2361 solid: &BrepSolid,
2362 selected_ids: &[u64],
2363 edge_points: &[Vec3],
2364 edge_names: Option<&[String]>,
2365 radius: f64,
2366 name: Option<&str>,
2367 corners: &[crate::blend::MixedCorner],
2368 entry: &str,
2369) -> Result<BrepSolid, KernelRefusal> {
2370 if std::env::var("BREP_NO_NETWORK").is_ok() {
2371 return Err(KernelRefusal::unsupported(KernelStage::Classify, "runout_no_network", "the runout composition is a network construction and BREP_NO_NETWORK is set"));
2372 }
2373 let convexity = crate::blend::selection_convexity(solid, selected_ids, radius)
2374 .ok_or(KernelRefusal::unsupported(KernelStage::Classify, "runout_convexity", "the selection's convexity could not be read edge by edge"))?;
2375 let mut spine_ends = vec![0usize; selected_ids.len()];
2376 for corner in corners {
2377 if corner.convex.len() != 1 {
2378 return Err(KernelRefusal::unsupported(KernelStage::Classify, "runout_corner_shape", format!(
2379 "the corner at ({:.3}, {:.3}, {:.3}) has {} convex edges; the runout is built for one convex edge dying into concave ones",
2380 corner.point.x, corner.point.y, corner.point.z, corner.convex.len()
2381 )));
2382 }
2383 spine_ends[corner.convex[0]] += 1;
2384 }
2385 let mut spines: Vec<usize> = Vec::new();
2386 let mut concave: Vec<usize> = Vec::new();
2387 for (index, ends) in spine_ends.iter().enumerate() {
2388 match (*ends, convexity[index]) {
2389 (2, true) => spines.push(index),
2390 (1, true) if crate::blend::runout::one_ended_runout_on() => spines.push(index),
2391 (0, false) => concave.push(index),
2392 (ends, convex) => {
2393 return Err(KernelRefusal::unsupported(KernelStage::Classify, "runout_selection_shape", format!(
2394 "{} is {} and meets a mixed corner at {ends} of its ends; the runout is built for a convex edge running out at both ends among concave edges",
2395 selection_label(index, edge_points, edge_names, name),
2396 if convex { "convex" } else { "concave" },
2397 )));
2398 }
2399 }
2400 }
2401 if concave.is_empty() {
2402 return Err(KernelRefusal::unsupported(KernelStage::Classify, "runout_selection_shape", "no concave edges to build the ring from"));
2403 }
2404 let ring_points: Vec<Vec3> = concave.iter().map(|index| edge_points[*index]).collect();
2406 let ring_names: Option<Vec<String>> = edge_names.map(|names| concave.iter().map(|index| names[*index].clone()).collect());
2407 LAST_NETWORK_REFUSAL.with(|last| *last.borrow_mut() = None);
2408 let ring = fillet_edges_group_with_corner_policy(solid, &ring_points, ring_names.as_deref(), radius, false, name, None, false, true)
2409 .map_err(|error| {
2410 let network = LAST_NETWORK_REFUSAL.with(|last| last.borrow_mut().take());
2416 match network {
2417 Some(network) if crate::blend::is_reentrant_concave(&network) => network.with_message(|network| format!(
2418 "the concave ring did not build: {network} (the cutter fallback then refused: {error})"
2419 )),
2420 _ => error.with_message(|error| format!("the concave ring did not build: {error}")),
2421 }
2422 })?;
2423 let network_declined = LAST_NETWORK_REFUSAL.with(|last| last.borrow_mut().take());
2432 let ring_is_network = network_declined.is_none();
2434 if let Some(network) = network_declined {
2436 if crate::blend::is_reentrant_concave(&network) {
2437 return Err(network.with_message(|network| format!(
2438 "the concave ring did not build as the network's ring: {network}; the cutter fallback built a body for the concave edges without that closure, and the runout walls are marched only on the network's ring"
2439 )));
2440 }
2441 }
2442 let spine_walls: Vec<(u64, Option<String>)> = spines
2444 .iter()
2445 .map(|index| (selected_ids[*index], per_edge_name(edge_names, name, *index).map(str::to_string)))
2446 .collect();
2447 let spine_ids: Vec<u64> = spine_walls.iter().map(|(id, _)| *id).collect();
2448 let mut result = crate::blend::build_runout_walls(&ring, &spine_walls, radius)?;
2449 heal_edge_vertex_gaps(&mut result, radius)?;
2450 crate::blend::fit_planar_charts_to_trims(&ring, &mut result)?;
2451 let issues = result.validate();
2452 if !issues.is_empty() {
2453 return Err(KernelRefusal::new(
2454 RefusalClass::InvalidResultTopology { issues: issues.len() as u32 },
2455 KernelStage::Validate,
2456 format!("the runout walls do not validate: {issues:?}"),
2457 ));
2458 }
2459 check_blend_interference(&ring, &result, &spine_ids, entry)?;
2460 check_loop_self_crossings(&result, entry)?;
2461 check_blend_wall_loops(&result, entry)?;
2462 crate::soundness::census::profile_operation(&result, &[solid], None, entry);
2463 let accepted = crate::accept_sound(result, entry)?;
2464 RUNOUT_RING_IS_NETWORK.with(|flag| flag.set(ring_is_network));
2466 Ok(accepted)
2468}
2469
2470thread_local! {
2472 static RUNOUT_RING_IS_NETWORK: std::cell::Cell<bool> = const { std::cell::Cell::new(false) };
2477}
2478fn check_mixed_corner_convexity(
2481 solid: &BrepSolid,
2482 edge_ids: &[u64],
2483 edge_points: &[Vec3],
2484 edge_names: Option<&[String]>,
2485 radius: f64,
2486 name: Option<&str>,
2487 composition_error: Option<&KernelRefusal>,
2488) -> Result<(), KernelRefusal> {
2489 match crate::blend::mixed_convexity_corner(solid, edge_ids, radius) {
2490 Some(corner) => {
2491 let measured = match crate::blend::plan_runout(solid, edge_ids, radius, &corner) {
2497 Ok(plan) => Some(plan),
2498 Err(error) => {
2499 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
2500 eprintln!("runout not measured: {error}");
2501 }
2502 None
2503 }
2504 };
2505 let mut message = mixed_corner_message(
2508 &corner,
2509 edge_points,
2510 edge_names,
2511 name,
2512 measured.as_ref(),
2513 );
2514 if let Some(error) = composition_error {
2515 message.push_str(&format!(" The runout composition was tried on this selection and refused: {error}"));
2516 }
2517 Err(KernelRefusal::unsupported(
2518 KernelStage::Classify,
2519 "mixed_corner_convexity",
2520 message,
2521 ))
2522 }
2523 None => Ok(()),
2524 }
2525}
2526
2527fn check_degenerate_corner_setbacks(
2530 solid: &BrepSolid,
2531 edge_ids: &[u64],
2532 edge_points: &[Vec3],
2533 edge_names: Option<&[String]>,
2534 radius: f64,
2535 name: Option<&str>,
2536) -> Result<(), KernelRefusal> {
2537 let Some(setback) = crate::blend::degenerate_corner_setbacks(solid, edge_ids, radius) else {
2538 return Ok(());
2539 };
2540 let [from, to] = setback.stops;
2541 let how = if setback.crossed {
2542 format!(
2543 "run {:.3e} PAST each other along it (the radius is beyond the limit)",
2544 setback.strip
2545 )
2546 } else {
2547 format!(
2548 "meet there ({:.3e} apart against a bar of {:.3e})",
2549 setback.strip, setback.bar
2550 )
2551 };
2552 Err(KernelRefusal::input(
2555 KernelStage::Classify,
2556 "degenerate_corner_setbacks",
2557 format!(
2558 "fillet_edges: at r = {radius} the corner setbacks consume the whole of {} — the rolling \
2559 balls seated at its two corners touch face {} at ({:.4}, {:.4}, {:.4}) and ({:.4}, \
2560 {:.4}, {:.4}) and {how}, so no blend strip is left between them and the faces it lies \
2561 on are consumed whole. The radius is at or past the degenerate limit for this \
2562 selection; reduce it.",
2563 selection_label(setback.edge, edge_points, edge_names, name),
2564 setback.face_id,
2565 from.x,
2566 from.y,
2567 from.z,
2568 to.x,
2569 to.y,
2570 to.z,
2571 ),
2572 ))
2573}
2574
2575fn selection_label(
2579 index: usize,
2580 edge_points: &[Vec3],
2581 edge_names: Option<&[String]>,
2582 name: Option<&str>,
2583) -> String {
2584 let named = edge_names.and_then(|names| names.get(index)).map(|composed| match name {
2585 Some(base) => composed
2586 .strip_prefix(&format!("{base}:"))
2587 .unwrap_or(composed)
2588 .to_string(),
2589 None => composed.clone(),
2590 });
2591 named.unwrap_or_else(|| match edge_points.get(index) {
2592 Some(point) => format!("the edge at ({:.3}, {:.3}, {:.3})", point.x, point.y, point.z),
2593 None => format!("selection #{}", index + 1),
2594 })
2595}
2596
2597fn mixed_corner_message(
2601 corner: &crate::blend::MixedCorner,
2602 edge_points: &[Vec3],
2603 edge_names: Option<&[String]>,
2604 name: Option<&str>,
2605 measured: Option<&crate::blend::RunoutPlan>,
2606) -> String {
2607 let label = |index: usize| selection_label(index, edge_points, edge_names, name);
2608 let list = |indices: &[usize]| -> String {
2609 let parts: Vec<String> = indices.iter().map(|index| label(*index)).collect();
2610 match parts.split_last() {
2611 None => "none".to_string(),
2612 Some((last, [])) => last.clone(),
2613 Some((last, rest)) => format!("{} and {last}", rest.join(", ")),
2614 }
2615 };
2616 let mut message = format!(
2617 "fillet_edges: the selection mixes convexity at the corner ({:.3}, {:.3}, {:.3}) — convex \
2618 {} meets concave {} there. One rolling ball cannot touch the face they share from both \
2619 sides at once, so that corner has no closure: the convex blend runs out against the \
2620 concave ones partway along the edge, and this kernel does not build that runout yet. \
2621 Blending the concave edges in one fillet and the convex ones in another does not reach \
2622 a wall on every one of them either: the convex wall comes out at FULL length in either \
2623 order, and its contact leaves the faces it runs along where their own loops would then \
2624 cross. Blend the concave edges first and the blend acceptance refuses each convex edge \
2625 whose wall runs out into them; blend the convex ones first and the subset search drops \
2626 the concave edges it cannot compose instead, leaving those unfilleted.",
2627 corner.point.x,
2628 corner.point.y,
2629 corner.point.z,
2630 list(&corner.convex),
2631 list(&corner.concave),
2632 );
2633 if let Some(plan) = measured {
2638 message.push_str(&format!(
2639 " Measured on this selection: the convex edge {}'s ball becomes tangent to face {} — \
2640 the face its two concave neighbours share — at s = {:.6} from the corner, centred \
2641 ({:.6}, {:.6}, {:.6}), where its contact on face {} reaches edge {}'s own rail \
2642 (ball-to-stripe residual {:.3e}). Past that station the second carrier is edge {}'s \
2643 STRIPE SURFACE, not a face of the input, and the march holds on it for {} \
2644 stations that fit rows reproducing their own contacts to {:.3e}. On the way the \
2645 kept mate's contact walks {:.3e} of a span off that face's own patch — into the \
2646 strip the concave stripe's pad ADDS to it — which is the shape, not an escape: \
2647 the bar a march is refused at is a full span.",
2648 plan.convex_edge,
2649 plan.shared_face,
2650 plan.station.s,
2651 plan.station.center.x,
2652 plan.station.center.y,
2653 plan.station.center.z,
2654 plan.replaced_mate,
2655 plan.second_carrier,
2656 plan.station.stripe_residual,
2657 plan.second_carrier,
2658 plan.marched,
2659 plan.fit_residual,
2660 plan.carrier_excursion,
2661 ));
2662 match (&plan.stop, plan.first_carrier) {
2663 (Some(stop), Some(first)) => message.push_str(&format!(
2664 " It does not simply stop there: at s = {:.6} the KEPT mate (face {}) runs out too \
2665 — the ball's contact on it reaches edge {}'s rail, residual {:.3e} — so the FIRST \
2666 carrier becomes that stripe as well and the last stretch rolls on two stripes.",
2667 stop.s, plan.kept_mate, first, stop.stripe_residual,
2668 )),
2669 _ => message.push_str(&format!(
2670 " Where the kept mate (face {}) runs out was not measurable on this selection.",
2671 plan.kept_mate
2672 )),
2673 }
2674 if let Some(pole) = plan.pole {
2675 message.push_str(&format!(
2676 " That stretch ends at a POLE, ({:.6}, {:.6}, {:.6}), where the two concave \
2677 stripes' rails on face {} meet and the ball's two contacts merge, so the blend \
2678 section shrinks to a point. Two carrier switches and a degenerate terminus is \
2679 more than a stop station on a stripe, and none of it is composed yet.",
2680 pole.x, pole.y, pole.z, plan.shared_face,
2681 ));
2682 }
2683 }
2684 message
2685}
2686
2687fn index_combinations(n: usize, k: usize) -> Vec<Vec<usize>> {
2689 let mut out = Vec::new();
2690 if k == 0 || k > n {
2691 return out;
2692 }
2693 let mut idx: Vec<usize> = (0..k).collect();
2694 loop {
2695 out.push(idx.clone());
2696 let mut i = k;
2698 loop {
2699 if i == 0 {
2700 return out;
2701 }
2702 i -= 1;
2703 if idx[i] != i + n - k {
2704 break;
2705 }
2706 }
2707 idx[i] += 1;
2708 for j in (i + 1)..k {
2709 idx[j] = idx[j - 1] + 1;
2710 }
2711 }
2712}
2713
2714thread_local! {
2715 pub(crate) static CUTTER_COMPOSITIONS: std::cell::Cell<u64> =
2721 const { std::cell::Cell::new(0) };
2722}
2723
2724fn fillet_edges_group(
2741 solid: &BrepSolid,
2742 edge_points: &[Vec3],
2743 edge_names: Option<&[String]>,
2744 radius: f64,
2745 chamfer: bool,
2746 name: Option<&str>,
2747) -> Result<BrepSolid, KernelRefusal> {
2748 fillet_edges_group_in(solid, edge_points, edge_names, radius, chamfer, name, None)
2749}
2750
2751thread_local! {
2752 static SUBSET_DROP_CAP: std::cell::Cell<Option<usize>> = const { std::cell::Cell::new(None) };
2759}
2760
2761struct SubsetDropCap(Option<usize>);
2763
2764impl SubsetDropCap {
2765 fn set(cap: Option<usize>) -> Self {
2766 Self(SUBSET_DROP_CAP.with(|current| current.replace(cap)))
2767 }
2768}
2769
2770impl Drop for SubsetDropCap {
2771 fn drop(&mut self) {
2772 SUBSET_DROP_CAP.with(|current| current.set(self.0));
2773 }
2774}
2775
2776thread_local! {
2777 pub(crate) static GROUP_BUILDS: std::cell::Cell<u64> = const { std::cell::Cell::new(0) };
2780 static LAST_NETWORK_REFUSAL: std::cell::RefCell<Option<KernelRefusal>> = const { std::cell::RefCell::new(None) };
2783 static GROUP_NETWORK_FOLD: std::cell::RefCell<Option<KernelRefusal>> = const { std::cell::RefCell::new(None) };
2787}
2788
2789type ComponentKey = (Vec<[u64; 3]>, Option<Vec<String>>);
2792
2793type SequentialKey = ([u64; 3], Option<String>, [u64; 2], u8);
2800
2801#[derive(Default)]
2829struct ComponentMemo {
2830 built: std::collections::HashMap<Vec<ComponentKey>, Result<BrepSolid, KernelRefusal>>,
2831 prefix: Vec<ComponentKey>,
2834 sequential: std::collections::HashMap<
2835 (Vec<ComponentKey>, Vec<SequentialKey>),
2836 Result<BrepSolid, KernelRefusal>,
2837 >,
2838}
2839
2840fn fillet_edges_group_in(
2845 solid: &BrepSolid,
2846 edge_points: &[Vec3],
2847 edge_names: Option<&[String]>,
2848 radius: f64,
2849 chamfer: bool,
2850 name: Option<&str>,
2851 memo: Option<&mut ComponentMemo>,
2852) -> Result<BrepSolid, KernelRefusal> {
2853 fillet_edges_group_with_corner_policy(solid, edge_points, edge_names, radius, chamfer, name, memo, true, true)
2854}
2855
2856fn fillet_edges_group_with_corner_policy(
2857 solid: &BrepSolid,
2858 edge_points: &[Vec3],
2859 edge_names: Option<&[String]>,
2860 radius: f64,
2861 chamfer: bool,
2862 name: Option<&str>,
2863 memo: Option<&mut ComponentMemo>,
2864 wrap_concave: bool,
2865 accept: bool,
2866) -> Result<BrepSolid, KernelRefusal> {
2867 GROUP_BUILDS.with(|count| count.set(count.get() + 1));
2868 let entry = if chamfer { "chamfer_edges" } else { "fillet_edges" };
2869 let GroupBody { body: result, bowtie_clean } =
2870 fillet_edges_group_unchecked(solid, edge_points, edge_names, radius, chamfer, name, memo, wrap_concave)?;
2871 if !accept {
2872 return Ok(result);
2873 }
2874 if bowtie_clean {
2879 crate::blend::record_count("count.bowtie.lane_scan_reused", 1);
2880 } else {
2881 check_loop_self_crossings(&result, entry)?;
2882 check_blend_wall_loops(&result, entry)?;
2883 }
2884 let soundness = crate::blend::BlendTimer::start("timing.soundness_ms");
2885 crate::soundness::census::profile_operation(&result, &[solid], None, entry);
2894 let accepted = crate::accept_sound(result, entry);
2895 soundness.stop();
2896 accepted
2897}
2898
2899struct GroupBody {
2904 body: BrepSolid,
2905 bowtie_clean: bool,
2906}
2907
2908fn fillet_edges_group_unchecked(
2915 solid: &BrepSolid,
2916 edge_points: &[Vec3],
2917 edge_names: Option<&[String]>,
2918 radius: f64,
2919 chamfer: bool,
2920 name: Option<&str>,
2921 memo: Option<&mut ComponentMemo>,
2922 wrap_concave: bool,
2923) -> Result<GroupBody, KernelRefusal> {
2924 let outer = GROUP_NETWORK_FOLD.with(|fold| fold.borrow_mut().take());
2925 let built = fillet_edges_group_lanes(solid, edge_points, edge_names, radius, chamfer, name, memo, wrap_concave);
2926 let fold = GROUP_NETWORK_FOLD.with(|fold| std::mem::replace(&mut *fold.borrow_mut(), outer));
2927 match (built, fold) {
2928 (Err(error), Some(fold)) if !crate::blend::is_wall_fold(&error) => Err(fold),
2929 (built, _) => built,
2930 }
2931}
2932
2933fn fillet_edges_group_lanes(
2934 solid: &BrepSolid,
2935 edge_points: &[Vec3],
2936 edge_names: Option<&[String]>,
2937 radius: f64,
2938 chamfer: bool,
2939 name: Option<&str>,
2940 mut memo: Option<&mut ComponentMemo>,
2941 wrap_concave: bool,
2942) -> Result<GroupBody, KernelRefusal> {
2943 use rustc_hash::FxHashSet as HashSet;
2944
2945 let heal = crate::blend::BlendTimer::start("timing.heal_operands_ms");
2952 let mut healed_input = solid.clone();
2953 let heal_policy = crate::KernelTolerances::for_solid(&healed_input, 1e-7);
2954 crate::heal::heal_operands(&mut healed_input, &heal_policy)?;
2955 let solid = &healed_input;
2956 heal.stop();
2957 let group_analysis = crate::blend::BlendTimer::start("timing.group_analysis_ms");
2958
2959 let mut endpoints: Vec<(Vec3, usize)> = Vec::with_capacity(edge_points.len() * 2);
2962 let mut original_extents: Vec<(Vec3, Vec3)> = Vec::with_capacity(edge_points.len());
2965 let mut selected_edge_ids: Vec<u64> = Vec::with_capacity(edge_points.len());
2966 for (i, point) in edge_points.iter().enumerate() {
2967 let edge_id = resolve_edge_by_point(solid, *point)?;
2968 let edge = solid
2969 .edges
2970 .iter()
2971 .find(|e| e.id == edge_id)
2972 .ok_or_else(|| {
2973 KernelRefusal::internal(
2974 KernelStage::Collect,
2975 "resolved_edge",
2976 "fillet_edges: resolved edge vanished",
2977 )
2978 })?;
2979 let (start, end) = (
2980 edge.curve
2981 .evaluate(edge.t0)
2982 .or_refuse(KernelStage::Collect, "edge_start")?,
2983 edge.curve
2984 .evaluate(edge.t1)
2985 .or_refuse(KernelStage::Collect, "edge_end")?,
2986 );
2987 endpoints.push((start, i));
2988 endpoints.push((end, i));
2989 original_extents.push((start, end));
2990 selected_edge_ids.push(edge_id);
2991 }
2992 let mut corners: Vec<Vec3> = Vec::new();
2993 let mut corner_edges: Vec<Vec<usize>> = Vec::new();
2998 let mut chain_corner_count = 0usize;
2999 let mut chain_corners: Vec<(Vec3, [usize; 2])> = Vec::new();
3000 let mut used = vec![false; endpoints.len()];
3001 for i in 0..endpoints.len() {
3002 if used[i] {
3003 continue;
3004 }
3005 used[i] = true;
3006 let mut edges_here: HashSet<usize> = HashSet::default();
3007 edges_here.insert(endpoints[i].1);
3008 for j in (i + 1)..endpoints.len() {
3009 if used[j] {
3010 continue;
3011 }
3012 if endpoints[i].0.sub(endpoints[j].0).length() < 1e-6 {
3013 used[j] = true;
3014 edges_here.insert(endpoints[j].1);
3015 }
3016 }
3017 if edges_here.len() >= 3 {
3018 corners.push(endpoints[i].0);
3019 let mut adjacent: Vec<usize> = edges_here.into_iter().collect();
3020 adjacent.sort_unstable();
3021 corner_edges.push(adjacent);
3022 } else if edges_here.len() == 2 {
3023 chain_corner_count += 1;
3024 let mut adjacent = edges_here.into_iter().collect::<Vec<_>>();
3025 adjacent.sort_unstable();
3026 chain_corners.push((endpoints[i].0, [adjacent[0], adjacent[1]]));
3027 }
3028 }
3029
3030 let mut component_of = vec![usize::MAX; edge_points.len()];
3043 let mut components: Vec<Vec<usize>> = Vec::new();
3044 for seed in 0..edge_points.len() {
3045 if component_of[seed] != usize::MAX {
3046 continue;
3047 }
3048 let component_index = components.len();
3049 component_of[seed] = component_index;
3050 let mut component = vec![seed];
3051 let mut cursor = 0;
3052 while cursor < component.len() {
3053 let current = component[cursor];
3054 cursor += 1;
3055 for candidate in 0..edge_points.len() {
3056 if component_of[candidate] != usize::MAX {
3057 continue;
3058 }
3059 let connected = [original_extents[current].0, original_extents[current].1]
3060 .into_iter()
3061 .any(|a| {
3062 [original_extents[candidate].0, original_extents[candidate].1]
3063 .into_iter()
3064 .any(|b| a.sub(b).length() < 1e-6)
3065 });
3066 if connected {
3067 component_of[candidate] = component_index;
3068 component.push(candidate);
3069 }
3070 }
3071 }
3072 component.sort_unstable();
3073 components.push(component);
3074 }
3075 group_analysis.stop();
3076 if components.len() > 1 {
3077 let mut separated = solid.clone();
3078 let mut chain: Vec<ComponentKey> = memo.as_deref().map(|memo| memo.prefix.clone()).unwrap_or_default();
3081 chain.reserve(components.len());
3082 for component in components {
3083 let points = component
3084 .iter()
3085 .map(|index| edge_points[*index])
3086 .collect::<Vec<_>>();
3087 let names = edge_names.map(|all| {
3088 component
3089 .iter()
3090 .map(|index| all[*index].clone())
3091 .collect::<Vec<_>>()
3092 });
3093 let accept_component = !crate::blend::accept_once_on();
3094 let Some(memo) = memo.as_deref_mut() else {
3095 separated = fillet_edges_group_with_corner_policy(
3096 &separated,
3097 &points,
3098 names.as_deref(),
3099 radius,
3100 chamfer,
3101 name,
3102 None,
3103 wrap_concave,
3104 accept_component,
3105 )?;
3106 continue;
3107 };
3108 let bits = points.iter().map(|p| [p.x.to_bits(), p.y.to_bits(), p.z.to_bits()]);
3109 chain.push((bits.collect(), names.clone()));
3110 let built = match memo.built.get(&chain) {
3111 Some(built) => built.clone(),
3112 None => {
3113 let outer_prefix = std::mem::replace(&mut memo.prefix, chain[..chain.len() - 1].to_vec());
3116 let built = fillet_edges_group_with_corner_policy(
3117 &separated,
3118 &points,
3119 names.as_deref(),
3120 radius,
3121 chamfer,
3122 name,
3123 Some(&mut *memo),
3124 wrap_concave,
3125 accept_component,
3126 );
3127 memo.prefix = outer_prefix;
3128 memo.built.insert(chain.clone(), built.clone());
3129 built
3130 }
3131 };
3132 separated = built?;
3133 }
3134 return Ok(GroupBody { body: separated, bowtie_clean: false });
3135 }
3136
3137 if std::env::var("BREP_NO_NETWORK").is_err() {
3162 if selected_edge_ids.len() == 1 {
3163 let edge_id = selected_edge_ids[0];
3164 let closed = solid
3165 .edges
3166 .iter()
3167 .find(|edge| edge.id == edge_id)
3168 .is_some_and(|edge| edge.start_vertex_id == edge.end_vertex_id);
3169 if closed {
3170 let rim_name = per_edge_name(edge_names, name, 0);
3171 match crate::blend::blend_closed_edge(solid, edge_id, radius, chamfer, rim_name) {
3172 Ok(mut rim) => {
3173 let entry = if chamfer { "chamfer_edges" } else { "fillet_edges" };
3174 let heal = crate::blend::BlendTimer::start("timing.heal_vertex_gaps_ms");
3175 let healed = heal_edge_vertex_gaps(&mut rim, radius);
3176 heal.stop();
3177 let charts = crate::blend::BlendTimer::start("timing.planar_charts_ms");
3186 crate::blend::fit_planar_charts_to_trims(solid, &mut rim)?;
3187 charts.stop();
3188 let validate = crate::blend::BlendTimer::start("timing.validate_ms");
3189 let issues = rim.validate_memoised();
3190 validate.stop();
3191 let interference =
3192 check_blend_interference(solid, &rim, &selected_edge_ids, entry);
3193 let bowtie = check_loop_self_crossings(&rim, entry).and_then(|()| check_blend_wall_loops(&rim, entry));
3194 if healed.is_ok()
3195 && issues.is_empty()
3196 && interference.is_ok()
3197 && bowtie.is_ok()
3198 {
3199 return Ok(GroupBody { body: rim, bowtie_clean: true });
3200 }
3201 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3202 eprintln!(
3203 "closed-rim result rejected: heal={healed:?} issues={issues:?} \
3204 interference={interference:?} bowtie={bowtie:?}"
3205 );
3206 }
3207 }
3208 Err(refusal) => {
3209 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3210 eprintln!("closed-rim refused: {refusal}");
3211 }
3212 }
3213 }
3214 }
3215 }
3216 let network_names: Vec<Option<String>> = (0..edge_points.len())
3217 .map(|index| per_edge_name(edge_names, name, index).map(str::to_string))
3218 .collect();
3219 let network_corner_name =
3220 |adjacent: &[usize]| corner_face_name(edge_names, name, adjacent);
3221 let group_network = || {
3227 crate::blend::blend_star_network_with_corner_policy(
3228 solid,
3229 &selected_edge_ids,
3230 radius,
3231 chamfer,
3232 &network_names,
3233 &network_corner_name,
3234 wrap_concave,
3235 )
3236 };
3237 let network_result = group_network().or_else(|first| {
3238 if crate::blend::is_pcurve_floor_refusal(&first) {
3239 crate::blend::with_pcurve_knot_retry(group_network).map_err(|_| first)
3240 } else {
3241 Err(first)
3242 }
3243 });
3244 let accept_network = |mut network: BrepSolid, built_radius: f64| -> Result<Option<GroupBody>, KernelRefusal> {
3248 let entry = if chamfer { "chamfer_edges" } else { "fillet_edges" };
3256 let heal = crate::blend::BlendTimer::start("timing.heal_vertex_gaps_ms");
3257 let healed = heal_edge_vertex_gaps(&mut network, built_radius);
3258 heal.stop();
3259 let charts = crate::blend::BlendTimer::start("timing.planar_charts_ms");
3263 crate::blend::fit_planar_charts_to_trims(solid, &mut network)?;
3264 charts.stop();
3265 let validate = crate::blend::BlendTimer::start("timing.validate_ms");
3266 let issues = network.validate_memoised();
3267 validate.stop();
3268 let interference =
3269 check_blend_interference(solid, &network, &selected_edge_ids, entry);
3270 let bowtie = check_loop_self_crossings(&network, entry).and_then(|()| check_blend_wall_loops(&network, entry));
3275 if healed.is_ok() && issues.is_empty() && interference.is_ok() && bowtie.is_ok() {
3276 return Ok(Some(GroupBody { body: network, bowtie_clean: true }));
3277 }
3278 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3279 eprintln!(
3280 "network result rejected: heal={healed:?} issues={issues:?} \
3281 interference={interference:?} bowtie={bowtie:?}"
3282 );
3283 dump_loops_debug("INPUT", solid);
3284 dump_loops_debug("RESULT", &network);
3285 }
3286 Ok(None)
3287 };
3288 match network_result {
3289 Ok(network) => {
3290 if let Some(body) = accept_network(network, radius)? {
3291 return Ok(body);
3292 }
3293 }
3294 Err(refusal) => {
3295 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3296 eprintln!("network refused: {refusal}");
3297 }
3298 let pinched_taper = matches!(&refusal.class, crate::RefusalClass::UnsupportedGeometry { what }
3309 if what == crate::blend::STRIPE_PINCH_TAPER_WHAT);
3310 if !chamfer && pinched_taper && crate::blend::relief::radius_relief_on() {
3311 let labels: Vec<String> =
3312 (0..edge_points.len()).map(|index| selection_label(index, edge_points, edge_names, name)).collect();
3313 for step in 1..=10u32 {
3314 let reduced = radius * (1.0 - 0.05 * f64::from(step));
3315 let built = crate::blend::blend_star_network_with_corner_policy(
3316 solid, &selected_edge_ids, reduced, chamfer, &network_names, &network_corner_name, wrap_concave,
3317 );
3318 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3319 eprintln!(
3320 "taper pinch ladder: r {reduced:.4} -> {}",
3321 match &built {
3322 Ok(_) => "built".to_string(),
3323 Err(error) => format!("refused: {error}"),
3324 }
3325 );
3326 }
3327 match built {
3328 Ok(network) => {
3329 let Some(body) = accept_network(network, reduced)? else { break };
3330 crate::blend::record_blend_note(format!(
3331 "radius reduced over the whole of {} to {reduced:.4}: at r {radius} the round tapering to \
3332 its tip reaches the full radius only inside the corner setback at its other end, so \
3333 r {radius} is reached nowhere",
3334 labels.join(", ")
3335 ));
3336 return Ok(body);
3337 }
3338 Err(again) if matches!(&again.class, crate::RefusalClass::UnsupportedGeometry { what }
3339 if what == crate::blend::STRIPE_PINCH_TAPER_WHAT) => continue,
3340 Err(_) => break,
3341 }
3342 }
3343 }
3344 LAST_NETWORK_REFUSAL.with(|last| *last.borrow_mut() = Some(refusal.clone()));
3348 if crate::blend::is_wall_fold(&refusal) {
3349 GROUP_NETWORK_FOLD.with(|fold| *fold.borrow_mut() = Some(refusal.clone()));
3350 }
3351 if !chamfer && !crate::blend::is_wall_fold(&refusal) && crate::blend::relief::radius_relief_on() {
3357 let started = web_time::Instant::now();
3358 let misfit = crate::blend::relief::first_misfit(solid, &selected_edge_ids, radius);
3359 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3360 eprintln!("radius relief: misfit probe {misfit:?} in {:.1} ms", started.elapsed().as_secs_f64() * 1e3);
3361 }
3362 if let Some((edge_id, least)) = misfit {
3363 return Err(crate::blend::relief::misfit_fold(edge_id, least, radius, &refusal));
3364 }
3365 }
3366 if crate::blend::is_rail_fold(&refusal)
3407 || crate::blend::is_marched_fit_off_carriers(&refusal)
3408 || crate::blend::is_consumed_snap(&refusal)
3409 || crate::blend::is_rail_collapse(&refusal)
3410 || crate::blend::is_full_width_collapse(&refusal)
3411 || crate::blend::is_planar_chart_refusal(&refusal)
3412 || crate::blend::is_miter_support_overrun(&refusal)
3413 || crate::blend::is_tangential_transverse_end(&refusal)
3414 {
3415 return Err(refusal);
3416 }
3417 }
3418 }
3419 }
3420
3421 if let Some(refusal) = super::analyze::rollover_only_refusal(&selected_edge_ids) {
3427 return Err(refusal);
3428 }
3429 CUTTER_COMPOSITIONS.with(|count| count.set(count.get() + 1));
3430 crate::blend::record_count("count.cutter_fallback", 1);
3431 let _cutter = crate::blend::BlendTimer::start("timing.cutter_ms");
3432 let miter_operation = if (chain_corner_count > 0 || !corners.is_empty())
3459 && (chamfer || corners.is_empty())
3460 {
3461 let mut any_convex = false;
3462 let mut any_concave = false;
3463 for point in edge_points {
3464 match resolve_edge_by_point(solid, *point)
3476 .and_then(|edge_id| super::analyze::scan_dihedral(solid, edge_id))
3477 {
3478 Ok(profile) if profile.samples > 0 && !profile.is_mixed() => {
3481 any_convex |= profile.any_convex;
3482 any_concave |= profile.any_concave;
3483 }
3484 _ => {
3487 any_convex = true;
3488 any_concave = true;
3489 break;
3490 }
3491 }
3492 }
3493 match (any_convex, any_concave) {
3494 (true, false) => Some(crate::BooleanOperation::Intersect),
3495 (false, true) => Some(crate::BooleanOperation::Union),
3496 _ => None,
3497 }
3498 } else {
3499 None
3500 };
3501
3502 let composition_lane = if corners.is_empty() && chain_corner_count == 0 {
3513 Lane::GeneralFirst
3514 } else {
3515 Lane::CutterFirst
3516 };
3517 let concave_at_star = concave_star_edges(solid, &selected_edge_ids, &corner_edges, radius, chamfer);
3528 let class_ranks = mixed_star_class_ranks(solid, &selected_edge_ids, &corner_edges, radius, chamfer);
3533 let sequential_order = sequential_build_order(edge_points.len(), &concave_at_star, &class_ranks);
3534 let (corners, corner_edges) = corners_concave_first(corners, corner_edges, &concave_at_star);
3540 let mut build_sequential = || -> Result<BrepSolid, KernelRefusal> {
3541 let mut sequential = solid.clone();
3542 let mut chain: Vec<SequentialKey> = Vec::with_capacity(sequential_order.len());
3545 for &index in &sequential_order {
3546 let point = &edge_points[index];
3547 let edge_id = resolve_edge_by_point(&sequential, *point)?;
3548 let ends = tool_ends_to_original_extent(
3555 &sequential,
3556 edge_id,
3557 radius,
3558 original_extents[index],
3559 if chamfer { &[] } else { &corners },
3560 );
3561 let edge_name = per_edge_name(edge_names, name, index);
3566 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3567 eprintln!(
3568 "sequential build: selection #{index} {} is edge {edge_id} on the evolving body (ends {ends:?}, {composition_lane:?})",
3569 selection_label(index, edge_points, edge_names, name)
3570 );
3571 }
3572 chain.push((
3577 [point.x.to_bits(), point.y.to_bits(), point.z.to_bits()],
3578 edge_name.map(str::to_string),
3579 ends.key_bits(),
3580 u8::from(composition_lane == Lane::CutterFirst),
3581 ));
3582 if let Some(memo) = memo.as_deref_mut() {
3583 let key = (memo.prefix.clone(), chain.clone());
3584 let hit = memo.sequential.get(&key);
3585 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3586 eprintln!(
3587 "sequential memo: {} components before, step {} {} ({} chains stored)",
3588 memo.prefix.len(),
3589 chain.len(),
3590 if hit.is_some() { "HIT" } else { "miss" },
3591 memo.sequential.len(),
3592 );
3593 }
3594 if let Some(built) = hit {
3595 crate::blend::record_count("count.sequential.memo_hits", 1);
3596 sequential = built.clone()?;
3597 continue;
3598 }
3599 }
3600 crate::blend::record_count("count.sequential.steps_built", 1);
3601 let built = fillet_or_chamfer(
3602 &sequential,
3603 edge_id,
3604 radius,
3605 chamfer,
3606 edge_name,
3607 ends,
3608 composition_lane,
3609 );
3610 if let Some(memo) = memo.as_deref_mut() {
3611 memo.sequential.insert((memo.prefix.clone(), chain.clone()), built.clone());
3612 }
3613 sequential = built?;
3614 }
3615 Ok(sequential)
3616 };
3617
3618 let mut result = if let Some(operation) = miter_operation {
3619 let options = crate::BooleanOptions {
3623 keep_unmerged_name_substrs: vec![CUTTER_SCAFFOLD_NAME.to_string()],
3624 ..crate::BooleanOptions::default()
3625 };
3626 let mut combined: Result<Option<BrepSolid>, KernelRefusal> = Ok(None);
3627 let units = miter_tangent_units(solid, &selected_edge_ids, &chain_corners, edge_points.len());
3631 for unit in &units {
3632 let index = unit[0];
3633 let point = &edge_points[index];
3634 let blended = if unit.len() > 1 {
3635 let points = unit.iter().map(|&member| edge_points[member]).collect::<Vec<_>>();
3636 let names = edge_names.map(|all| unit.iter().map(|&member| all[member].clone()).collect::<Vec<_>>());
3637 fillet_edges_group_with_corner_policy(
3638 solid,
3639 &points,
3640 names.as_deref(),
3641 radius,
3642 chamfer,
3643 name,
3644 None,
3645 wrap_concave,
3646 !crate::blend::accept_once_on(),
3647 )?
3648 } else {
3649 let edge_id = resolve_edge_by_point(solid, *point)?;
3650 let edge_name = per_edge_name(edge_names, name, index);
3651 let entry = if chamfer { "chamfer_edges" } else { "fillet_edges" };
3652 check_mixed_concavity(solid, edge_id, entry)?;
3653 check_support_extent(solid, edge_id, radius, entry)?;
3654 fillet_or_chamfer(
3655 solid,
3656 edge_id,
3657 radius,
3658 chamfer,
3659 edge_name,
3660 ToolEnds::default(),
3661 Lane::CutterFirst,
3662 )?
3663 };
3664 combined = match combined {
3665 Err(e) => Err(e),
3666 Ok(None) => Ok(Some(blended)),
3667 Ok(Some(previous)) => {
3668 crate::boolean_operation(&previous, &blended, operation, &options)
3669 .map(Some)
3670 .map_err(|error| {
3671 error.with_message(|error| {
3673 format!("fillet_edges: chain-corner miter composition failed: {error}")
3674 })
3675 })
3676 }
3677 };
3678 if combined.is_err() {
3679 break;
3680 }
3681 }
3682 match combined {
3694 Ok(Some(mut mitered)) => {
3695 drop_slit_shells(&mut mitered);
3696 mitered
3697 }
3698 Ok(None) => {
3699 return Err(KernelRefusal::input(
3700 KernelStage::Collect,
3701 "miter_selection",
3702 "fillet_edges: no edges selected",
3703 ))
3704 }
3705 Err(miter_err) => match build_sequential() {
3706 Ok(seq) if seq.validate().is_empty() => seq,
3707 _ => return Err(miter_err),
3708 },
3709 }
3710 } else {
3711 build_sequential()?
3712 };
3713
3714 let mut open_mixed_corners: Vec<(Vec3, [u64; 2], Option<String>)> = Vec::new();
3722 if !chamfer {
3724 for (corner, adjacent) in &chain_corners {
3725 let has_concave_unselected_edge = solid.edges.iter().any(|edge| {
3726 if selected_edge_ids.contains(&edge.id) {
3727 return false;
3728 }
3729 let Ok(a) = edge.curve.evaluate(edge.t0) else {
3730 return false;
3731 };
3732 let Ok(b) = edge.curve.evaluate(edge.t1) else {
3733 return false;
3734 };
3735 (a.sub(*corner).length() < 1e-6 || b.sub(*corner).length() < 1e-6)
3736 && analyze_edge(solid, edge.id, radius)
3737 .map(|cross| !cross.convex)
3738 .unwrap_or(false)
3739 });
3740 if !has_concave_unselected_edge {
3751 let convexity = |edge_id: u64| analyze_edge(solid, edge_id, radius).map(|cross| cross.convex).ok();
3752 let selected_pair = [convexity(selected_edge_ids[adjacent[0]]), convexity(selected_edge_ids[adjacent[1]])];
3753 let one_concave = matches!(selected_pair, [Some(true), Some(false)] | [Some(false), Some(true)]);
3754 let has_convex_unselected_edge = solid.edges.iter().any(|edge| {
3755 if selected_edge_ids.contains(&edge.id) {
3756 return false;
3757 }
3758 let (Ok(a), Ok(b)) = (edge.curve.evaluate(edge.t0), edge.curve.evaluate(edge.t1)) else {
3759 return false;
3760 };
3761 (a.sub(*corner).length() < 1e-6 || b.sub(*corner).length() < 1e-6)
3762 && analyze_edge(solid, edge.id, radius).map(|cross| cross.convex).unwrap_or(false)
3763 });
3764 if one_concave && has_convex_unselected_edge && crate::blend::open_mixed_corner_on() {
3765 open_mixed_corners.push((
3766 *corner,
3767 [selected_edge_ids[adjacent[0]], selected_edge_ids[adjacent[1]]],
3768 corner_face_name(edge_names, name, adjacent),
3769 ));
3770 }
3771 continue;
3772 }
3773 let corner_name = corner_face_name(edge_names, name, adjacent);
3775 if let Ok(rounded) = crate::blend::round_concave_chain_corner(
3776 &result,
3777 solid,
3778 *corner,
3779 [
3780 selected_edge_ids[adjacent[0]],
3781 selected_edge_ids[adjacent[1]],
3782 ],
3783 radius,
3784 corner_name.as_deref(),
3785 ) {
3786 result = rounded;
3787 }
3788 }
3789 }
3790
3791 if !chamfer {
3797 for (ci, corner) in corners.iter().enumerate() {
3798 let corner_name = corner_face_name(edge_names, name, &corner_edges[ci]);
3799 match crate::blend::round_convex_corner(&result, *corner, radius, corner_name.as_deref()) {
3800 Ok(rounded) => result = rounded,
3801 Err(error) => {
3802 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3803 eprintln!("corner at {corner:?} left as the edge fillets: {error}");
3804 }
3805 }
3806 }
3807 }
3808 }
3809
3810 heal_edge_vertex_gaps(&mut result, radius)?;
3813 crate::blend::fit_planar_charts_to_trims(solid, &mut result)?;
3814 let mut body = settle_cutter_scaffold(result);
3816 for (corner, pair, corner_name) in &open_mixed_corners {
3817 match crate::blend::round_mixed_concave_open_corner(&body, solid, *corner, *pair, radius, corner_name.as_deref()) {
3818 Ok(rounded) => body = rounded,
3819 Err(error) => {
3820 if std::env::var("BREP_DEBUG_NETWORK").is_ok() {
3821 eprintln!("open mixed corner at {corner:?} left as the composition built it: {error}");
3822 }
3823 }
3824 }
3825 }
3826 Ok(GroupBody { body, bowtie_clean: false })
3827 }
3829
3830fn drop_slit_shells_on() -> bool {
3839 switch!(live "BREP_FILLET_MITER_DROP_SLIT_SHELLS", true)
3840}
3841
3842fn drop_slit_shells(body: &mut BrepSolid) -> usize {
3853 if !drop_slit_shells_on() || body.shells.len() < 2 {
3854 return 0;
3855 }
3856 let mut users: std::collections::HashMap<u64, std::collections::HashSet<usize>> = std::collections::HashMap::new();
3857 for (index, shell) in body.shells.iter().enumerate() {
3858 for coedge in shell.faces.iter().flat_map(|face| &face.loops).flat_map(|lp| &lp.coedges) {
3859 users.entry(coedge.edge_id).or_default().insert(index);
3860 }
3861 }
3862 let slit_face = |face: &crate::topology::FaceRecord| {
3863 face.loops.iter().all(|lp| {
3864 let mut runs: std::collections::HashMap<u64, (usize, usize)> = std::collections::HashMap::new();
3865 for coedge in &lp.coedges {
3866 let entry = runs.entry(coedge.edge_id).or_default();
3867 if coedge.forward {
3868 entry.0 += 1;
3869 } else {
3870 entry.1 += 1;
3871 }
3872 }
3873 !runs.is_empty() && runs.values().all(|&(forward, back)| forward == 1 && back == 1)
3874 })
3875 };
3876 let mut index = 0usize;
3877 let mut dropped = 0usize;
3878 body.shells.retain(|shell| {
3879 let this = index;
3880 index += 1;
3881 let slit = this > 0
3882 && !shell.faces.is_empty()
3883 && shell.faces.iter().all(|face| slit_face(face))
3884 && shell
3885 .faces
3886 .iter()
3887 .flat_map(|face| &face.loops)
3888 .flat_map(|lp| &lp.coedges)
3889 .all(|coedge| users.get(&coedge.edge_id).is_some_and(|set| set.len() == 1));
3890 dropped += usize::from(slit);
3891 !slit
3892 });
3893 if dropped == 0 {
3894 return 0;
3895 }
3896 let used_edges: std::collections::HashSet<u64> = body
3897 .shells
3898 .iter()
3899 .flat_map(|shell| &shell.faces)
3900 .flat_map(|face| &face.loops)
3901 .flat_map(|lp| &lp.coedges)
3902 .map(|coedge| coedge.edge_id)
3903 .collect();
3904 body.edges.retain(|edge| used_edges.contains(&edge.id));
3905 let used_vertices: std::collections::HashSet<u64> =
3906 body.edges.iter().flat_map(|edge| [edge.start_vertex_id, edge.end_vertex_id]).collect();
3907 body.vertices.retain(|vertex| used_vertices.contains(&vertex.id));
3908 dropped
3909}
3910
3911fn miter_tangent_units_on() -> bool {
3914 switch!(live "BREP_FILLET_MITER_TANGENT_UNITS", true)
3915}
3916
3917fn miter_tangent_units(
3939 solid: &BrepSolid,
3940 selected_edge_ids: &[u64],
3941 chain_corners: &[(Vec3, [usize; 2])],
3942 count: usize,
3943) -> Vec<Vec<usize>> {
3944 let singles = || (0..count).map(|index| vec![index]).collect::<Vec<_>>();
3945 if !miter_tangent_units_on() || selected_edge_ids.len() != count {
3946 return singles();
3947 }
3948 let leaving = |edge_id: u64, corner: Vec3| -> Option<Vec3> {
3950 let edge = solid.edges.iter().find(|edge| edge.id == edge_id)?;
3951 if edge.degenerate {
3952 return None;
3953 }
3954 let start = edge.curve.evaluate(edge.t0).ok()?;
3955 let end = edge.curve.evaluate(edge.t1).ok()?;
3956 let at_start = start.sub(corner).length() <= end.sub(corner).length();
3957 let t = if at_start { edge.t0 } else { edge.t1 };
3958 let tangent = edge.curve.unit_tangent(t, edge.t0, edge.t1).ok()?;
3959 Some(if at_start { tangent } else { tangent.scale(-1.0) })
3960 };
3961 let mut parent: Vec<usize> = (0..count).collect();
3962 fn root(parent: &mut [usize], mut index: usize) -> usize {
3963 while parent[index] != index {
3964 parent[index] = parent[parent[index]];
3965 index = parent[index];
3966 }
3967 index
3968 }
3969 for (corner, [a, b]) in chain_corners {
3970 let (Some(ta), Some(tb)) = (leaving(selected_edge_ids[*a], *corner), leaving(selected_edge_ids[*b], *corner)) else {
3971 continue;
3972 };
3973 if ta.dot(tb) <= -(1.0 - 1e-6) {
3975 let (ra, rb) = (root(&mut parent, *a), root(&mut parent, *b));
3976 if ra != rb {
3977 parent[ra.max(rb)] = ra.min(rb);
3978 }
3979 }
3980 }
3981 let mut units: Vec<Vec<usize>> = Vec::new();
3982 let mut unit_of_root: std::collections::HashMap<usize, usize> = std::collections::HashMap::new();
3983 for index in 0..count {
3984 let r = root(&mut parent, index);
3985 let slot = *unit_of_root.entry(r).or_insert_with(|| {
3986 units.push(Vec::new());
3987 units.len() - 1
3988 });
3989 units[slot].push(index);
3990 }
3991 if units.len() <= 1 || units.iter().all(|unit| unit.len() == 1) {
3992 return singles();
3993 }
3994 units
3995}
3996
3997fn concave_star_edges(
3998 solid: &BrepSolid,
3999 selected_edge_ids: &[u64],
4000 corner_edges: &[Vec<usize>],
4001 radius: f64,
4002 chamfer: bool,
4003) -> Vec<usize> {
4004 if chamfer || corner_edges.is_empty() || !concave_first_on() {
4005 return Vec::new();
4006 }
4007 let Some(convexity) = crate::blend::selection_convexity(solid, selected_edge_ids, radius) else {
4008 return Vec::new();
4009 };
4010 (0..selected_edge_ids.len())
4011 .filter(|&index| !convexity[index] && corner_edges.iter().any(|adjacent| adjacent.contains(&index)))
4012 .collect()
4013}
4014
4015#[derive(Clone, Copy, Debug, PartialEq, Eq)]
4022enum CutterClass {
4023 Marched,
4024 Straight,
4025 Circular,
4026}
4027
4028fn cutter_class(solid: &BrepSolid, edge_id: u64, radius: f64) -> CutterClass {
4029 match super::analyze::analyze_edge(solid, edge_id, radius) {
4030 Ok(cross) => match cross.path {
4031 super::analyze::EdgePath::Straight { .. } => CutterClass::Straight,
4032 super::analyze::EdgePath::Circular { .. } => CutterClass::Circular,
4033 },
4034 Err(_) => CutterClass::Marched,
4035 }
4036}
4037
4038fn mixed_star_class_ranks(
4060 solid: &BrepSolid,
4061 selected_edge_ids: &[u64],
4062 corner_edges: &[Vec<usize>],
4063 radius: f64,
4064 chamfer: bool,
4065) -> Vec<u8> {
4066 let mut ranks = vec![2u8; selected_edge_ids.len()];
4067 if chamfer || corner_edges.is_empty() || !class_order_on() {
4068 return ranks;
4069 }
4070 let classes: Vec<CutterClass> = selected_edge_ids
4071 .iter()
4072 .map(|&edge_id| cutter_class(solid, edge_id, radius))
4073 .collect();
4074 for adjacent in corner_edges {
4075 let Some(&head) = adjacent.first() else {
4076 continue;
4077 };
4078 if adjacent.iter().all(|&index| classes[index] == classes[head]) {
4079 continue;
4080 }
4081 for &index in adjacent {
4082 match classes[index] {
4083 CutterClass::Marched => ranks[index] = 1,
4084 CutterClass::Circular => ranks[index] = 3,
4085 CutterClass::Straight => {}
4086 }
4087 }
4088 }
4089 ranks
4090}
4091
4092pub(super) fn sequential_build_order(count: usize, first: &[usize], ranks: &[u8]) -> Vec<usize> {
4099 let mut order: Vec<usize> = (0..count).collect();
4100 order.sort_by_key(|&index| if first.contains(&index) { 0 } else { ranks.get(index).copied().unwrap_or(2).max(1) });
4102 order
4103}
4104
4105fn class_order_on() -> bool {
4109 true
4110}
4111
4112
4113fn corners_concave_first(
4117 corners: Vec<Vec3>,
4118 corner_edges: Vec<Vec<usize>>,
4119 first: &[usize],
4120) -> (Vec<Vec3>, Vec<Vec<usize>>) {
4121 if first.is_empty() {
4122 return (corners, corner_edges);
4123 }
4124 let mut ordered: Vec<(Vec3, Vec<usize>)> = Vec::with_capacity(corners.len());
4125 let pairs: Vec<(Vec3, Vec<usize>)> = corners.into_iter().zip(corner_edges).collect();
4126 let with_concave = |adjacent: &Vec<usize>| adjacent.iter().any(|index| first.contains(index));
4127 ordered.extend(pairs.iter().filter(|(_, adjacent)| with_concave(adjacent)).cloned());
4128 ordered.extend(pairs.iter().filter(|(_, adjacent)| !with_concave(adjacent)).cloned());
4129 ordered.into_iter().unzip()
4130}
4131
4132fn concave_first_on() -> bool {
4135 true
4136}
4137
4138
4139pub fn fillet_edges_variable(
4147 solid: &BrepSolid,
4148 edge_points: &[Vec3],
4149 edge_names: Option<&[String]>,
4150 radii: &[(f64, f64)],
4151 chamfer: bool,
4152 name: Option<&str>,
4153) -> Result<BrepSolid, KernelRefusal> {
4154 let _operation = crate::blend::BlendOperation::enter();
4157 if edge_points.is_empty() {
4158 return Err(KernelRefusal::input(
4159 KernelStage::Collect,
4160 "variable_selection",
4161 "fillet_edges_variable: no edges selected",
4162 ));
4163 }
4164 let per_edge_stops: Vec<Vec<(f64, f64)>> = vec![radii.to_vec(); edge_points.len()];
4165 fillet_edges_variable_impl(
4166 solid,
4167 edge_points,
4168 edge_names,
4169 &per_edge_stops,
4170 chamfer,
4171 name,
4172 "fillet_edges_variable",
4173 true,
4174 )
4175}
4176
4177#[allow(clippy::too_many_arguments)]
4189fn fillet_edges_variable_impl(
4190 solid: &BrepSolid,
4191 edge_points: &[Vec3],
4192 edge_names: Option<&[String]>,
4193 per_edge_stops: &[Vec<(f64, f64)>],
4194 chamfer: bool,
4195 name: Option<&str>,
4196 entry: &str,
4197 allow_tapered_sequential: bool,
4198) -> Result<BrepSolid, KernelRefusal> {
4199 let bounds = crate::recentre::solid_bounds(solid);
4202 let translated = match crate::recentre::control_offset_at_entry() {
4203 Some(offset) => Some((offset, crate::recentre::EntryKind::Control)),
4204 None => crate::recentre::guard_offset(bounds).map(|offset| {
4205 crate::recentre::profile_fired(entry, offset, bounds);
4206 (offset, crate::recentre::EntryKind::Guard)
4207 }),
4208 };
4209 if let Some((offset, kind)) = translated {
4210 let _entry = crate::recentre::TranslatedEntry::open(kind);
4211 let translate = |solid: &BrepSolid, offset: Vec3| {
4212 crate::recentre::translate_solid(solid, offset).map_err(|message| {
4213 KernelRefusal::internal(
4214 KernelStage::Collect,
4215 "translation_control",
4216 format!("{entry}: the translation control could not move the solid: {message}"),
4217 )
4218 })
4219 };
4220 let moved = translate(solid, offset)?;
4221 let points: Vec<Vec3> = edge_points.iter().map(|point| point.add(offset)).collect();
4222 let result = fillet_edges_variable_impl(
4223 &moved,
4224 &points,
4225 edge_names,
4226 per_edge_stops,
4227 chamfer,
4228 name,
4229 entry,
4230 allow_tapered_sequential,
4231 )?;
4232 return translate(&result, offset.scale(-1.0));
4233 }
4234 debug_assert_eq!(per_edge_stops.len(), edge_points.len());
4235 if let Some(constant) = per_edge_stops
4239 .first()
4240 .and_then(|stops| stops.first())
4241 .map(|(_, radius)| *radius)
4242 {
4243 let uniform = per_edge_stops.iter().all(|stops| {
4244 stops
4245 .iter()
4246 .all(|(_, radius)| (radius - constant).abs() <= 1e-12 * (1.0 + constant.abs()))
4247 });
4248 if uniform && constant > 0.0 {
4249 return fillet_edges(solid, edge_points, edge_names, constant, chamfer, name);
4250 }
4251 }
4252 let max_radius = per_edge_stops
4253 .iter()
4254 .flat_map(|stops| stops.iter())
4255 .map(|(_, r)| r.abs())
4256 .fold(0.0_f64, f64::max);
4257
4258 if crate::blend::taper_network_on() && edge_points.len() >= 2 {
4263 match fillet_variable_network(
4264 solid, edge_points, edge_names, per_edge_stops, chamfer, name, entry, max_radius,
4265 )? {
4266 Ok(built) => return Ok(built),
4267 Err(refusal) if crate::blend::relief::relieving() => return Err(refusal),
4271 Err(_) => {}
4272 }
4273 }
4274
4275 let mut chain_corner = false;
4282 {
4283 use rustc_hash::FxHashSet as HashSet;
4284 let mut endpoints: Vec<(Vec3, usize)> = Vec::with_capacity(edge_points.len() * 2);
4285 for (i, point) in edge_points.iter().enumerate() {
4286 if let Ok(edge_id) = resolve_edge_by_point(solid, *point) {
4287 if let Some(edge) = solid.edges.iter().find(|e| e.id == edge_id) {
4288 if let (Ok(a), Ok(b)) =
4289 (edge.curve.evaluate(edge.t0), edge.curve.evaluate(edge.t1))
4290 {
4291 endpoints.push((a, i));
4292 endpoints.push((b, i));
4293 }
4294 }
4295 }
4296 }
4297 let mut used = vec![false; endpoints.len()];
4298 for i in 0..endpoints.len() {
4299 if used[i] {
4300 continue;
4301 }
4302 used[i] = true;
4303 let mut edges_here: HashSet<usize> = HashSet::default();
4304 edges_here.insert(endpoints[i].1);
4305 for j in (i + 1)..endpoints.len() {
4306 if used[j] {
4307 continue;
4308 }
4309 if endpoints[i].0.sub(endpoints[j].0).length() < 1e-6 {
4310 used[j] = true;
4311 edges_here.insert(endpoints[j].1);
4312 }
4313 }
4314 if edges_here.len() == 2 {
4315 chain_corner = true;
4316 }
4317 }
4318 }
4319 let miter_operation = if chain_corner {
4320 let probe_radius = if max_radius > 0.0 { max_radius } else { 1.0 };
4321 let mut any_convex = false;
4322 let mut any_concave = false;
4323 for point in edge_points {
4324 match resolve_edge_by_point(solid, *point)
4325 .and_then(|edge_id| analyze_edge(solid, edge_id, probe_radius))
4326 {
4327 Ok(cross) if cross.convex => any_convex = true,
4328 Ok(_) => any_concave = true,
4329 Err(_) => {
4330 any_convex = true;
4331 any_concave = true;
4332 break;
4333 }
4334 }
4335 }
4336 match (any_convex, any_concave) {
4337 (true, false) => Some(crate::BooleanOperation::Intersect),
4338 (false, true) => Some(crate::BooleanOperation::Union),
4339 _ => None,
4340 }
4341 } else {
4342 None
4343 };
4344
4345 let miter_attempt: Option<BrepSolid> = if let Some(operation) = miter_operation {
4352 let options = crate::BooleanOptions::default();
4353 let mut combined: Option<BrepSolid> = None;
4354 let mut failed = false;
4355 for (index, point) in edge_points.iter().enumerate() {
4356 let Ok(edge_id) = resolve_edge_by_point(solid, *point) else {
4357 failed = true;
4358 break;
4359 };
4360 let edge_name = per_edge_name(edge_names, name, index);
4361 let Ok(blended) = crate::blend::blend_edge_variable(
4362 solid,
4363 edge_id,
4364 &per_edge_stops[index],
4365 chamfer,
4366 edge_name,
4367 ) else {
4368 failed = true;
4369 break;
4370 };
4371 let next = match combined.take() {
4372 None => blended,
4373 Some(previous) => {
4374 match crate::boolean_operation(&previous, &blended, operation, &options) {
4375 Ok(next) => next,
4376 Err(_) => {
4377 failed = true;
4378 break;
4379 }
4380 }
4381 }
4382 };
4383 combined = Some(next);
4384 }
4385 if failed {
4386 None
4387 } else {
4388 combined.filter(|s| s.validate().is_empty())
4389 }
4390 } else {
4391 None
4392 };
4393 let mut result = match miter_attempt {
4394 Some(mitered) => mitered,
4395 None => {
4396 let tapered = per_edge_stops.iter().any(|stops| {
4402 stops.first().is_some_and(|(_, first)| {
4403 stops
4404 .iter()
4405 .any(|(_, r)| (r - first).abs() > 1e-12 * (1.0 + first.abs()))
4406 })
4407 });
4408 if chain_corner && tapered && !allow_tapered_sequential {
4409 return Err(KernelRefusal::unsupported(
4412 KernelStage::Sew,
4413 "tapered_chain_miter",
4414 format!(
4415 "{entry}: the tapered blends across the selected chain's shared corners \
4416 did not compose to a valid solid (the fitted blend boundaries could not \
4417 be mitered); fillet fewer edges per operation or reduce the taper"
4418 ),
4419 ));
4420 }
4421 let mut sequential = solid.clone();
4422 for (index, point) in edge_points.iter().enumerate() {
4423 let edge_id = resolve_edge_by_point(&sequential, *point)?;
4424 let edge_name = per_edge_name(edge_names, name, index);
4425 sequential = crate::blend::blend_edge_variable(
4426 &sequential,
4427 edge_id,
4428 &per_edge_stops[index],
4429 chamfer,
4430 edge_name,
4431 )?;
4432 }
4433 sequential
4434 }
4435 };
4436 heal_edge_vertex_gaps(&mut result, max_radius)?;
4439 crate::blend::fit_planar_charts_to_trims(solid, &mut result)?;
4440 let issues = result.validate();
4445 if !issues.is_empty() {
4446 let (detail, class) = if allow_tapered_sequential {
4451 (
4452 "tapered blends meet at a shared chain vertex with \
4453 mismatched radii — the radius-transition corner patch is not implemented; \
4454 fillet the edges in separate operations or use matching stop radii",
4455 RefusalClass::UnsupportedGeometry {
4456 what: "taper_transition_patch".into(),
4457 },
4458 )
4459 } else {
4460 (
4461 "the composed radius-law blend produced invalid topology — the blends \
4462 across a shared chain corner failed to reassemble",
4463 RefusalClass::Internal {
4464 what: "law_chain_topology".into(),
4465 },
4466 )
4467 };
4468 return Err(KernelRefusal::new(
4469 class,
4470 KernelStage::Validate,
4471 format!(
4472 "{entry}: {detail} ({} validation issues, first: {})",
4473 issues.len(),
4474 issues
4475 .first()
4476 .map(|issue| issue.message.clone())
4477 .unwrap_or_default()
4478 ),
4479 ));
4480 }
4481 crate::soundness::census::profile_operation(&result, &[solid], None, entry);
4486 crate::accept_sound(result, entry)
4487}
4488
4489#[allow(clippy::too_many_arguments)]
4494fn fillet_variable_network(
4495 solid: &BrepSolid,
4496 edge_points: &[Vec3],
4497 edge_names: Option<&[String]>,
4498 per_edge_stops: &[Vec<(f64, f64)>],
4499 chamfer: bool,
4500 name: Option<&str>,
4501 entry: &str,
4502 max_radius: f64,
4503) -> Result<Result<BrepSolid, KernelRefusal>, KernelRefusal> {
4504 let mut edge_ids = Vec::with_capacity(edge_points.len());
4505 for point in edge_points {
4506 edge_ids.push(resolve_edge_by_point(solid, *point)?);
4507 }
4508 let laws: Vec<crate::blend::StripeRadius> =
4509 per_edge_stops.iter().map(|stops| crate::blend::StripeRadius::from_stops(stops)).collect();
4510 let network_names: Vec<Option<String>> = (0..edge_points.len())
4511 .map(|index| per_edge_name(edge_names, name, index).map(str::to_string))
4512 .collect();
4513 let network_corner_name = |adjacent: &[usize]| corner_face_name(edge_names, name, adjacent);
4514 let debug = std::env::var("BREP_DEBUG_NETWORK").is_ok();
4515 let law_network = || {
4524 crate::blend::blend_star_network_laws(solid, &edge_ids, &laws, chamfer, &network_names, &network_corner_name, true)
4525 };
4526 let network_result = law_network().or_else(|first| {
4527 if crate::blend::is_pcurve_floor_refusal(&first) {
4528 crate::blend::with_pcurve_knot_retry(law_network).map_err(|_| first)
4529 } else {
4530 Err(first)
4531 }
4532 });
4533 let mut network = match network_result {
4534 Ok(network) => network,
4535 Err(refusal) => {
4536 if debug {
4537 eprintln!("law network refused: {refusal}");
4538 }
4539 return Ok(Err(refusal));
4540 }
4541 };
4542 let healed = heal_edge_vertex_gaps(&mut network, max_radius);
4547 crate::blend::fit_planar_charts_to_trims(solid, &mut network)?;
4548 let issues = network.validate();
4549 let interference = check_blend_interference(solid, &network, &edge_ids, entry);
4550 let bowtie = check_loop_self_crossings(&network, entry).and_then(|()| check_blend_wall_loops(&network, entry));
4551 if healed.is_ok() && issues.is_empty() && interference.is_ok() && bowtie.is_ok() {
4552 crate::soundness::census::profile_operation(&network, &[solid], None, entry);
4553 match crate::accept_sound(network, entry) {
4554 Ok(sound) => return Ok(Ok(sound)),
4555 Err(refusal) => {
4556 if debug {
4557 eprintln!("law network result unsound: {refusal}");
4558 }
4559 return Ok(Err(refusal));
4560 }
4561 }
4562 }
4563 if debug {
4564 eprintln!(
4565 "law network result rejected: heal={healed:?} issues={issues:?} \
4566 interference={interference:?} bowtie={bowtie:?}"
4567 );
4568 }
4569 Ok(Err(KernelRefusal::unsupported(
4570 KernelStage::Validate,
4571 "law_network_rejected",
4572 format!(
4573 "{entry}: the tapered network's result was rejected (heal {}, {} validation issues, interference {}, loops {})",
4574 if healed.is_ok() { "ok" } else { "failed" },
4575 issues.len(),
4576 if interference.is_ok() { "ok" } else { "found" },
4577 if bowtie.is_ok() { "ok" } else { "found" },
4578 ),
4579 )))
4580}
4581
4582pub(crate) fn fillet_edges_variable_stops(
4583 solid: &BrepSolid,
4584 edge_points: &[Vec3],
4585 edge_names: Option<&[String]>,
4586 per_edge_stops: &[Vec<(f64, f64)>],
4587 chamfer: bool,
4588 name: Option<&str>,
4589) -> Result<BrepSolid, KernelRefusal> {
4590 let _operation = crate::blend::BlendOperation::enter();
4591 if edge_points.is_empty() || per_edge_stops.len() != edge_points.len() {
4592 return Err(KernelRefusal::input(
4593 KernelStage::Collect,
4594 "variable_selection",
4595 "fillet_edges_variable_stops: one stop list per selected edge is required",
4596 ));
4597 }
4598 fillet_edges_variable_impl(
4599 solid,
4600 edge_points,
4601 edge_names,
4602 per_edge_stops,
4603 chamfer,
4604 name,
4605 "fillet_edges_variable_stops",
4606 false,
4607 )
4608}
4609
4610struct ChainLink {
4614 input_index: usize,
4616 forward: bool,
4618 arc: Vec<(f64, f64)>,
4621 length: f64,
4623 abscissa: f64,
4626}
4627
4628fn edge_arc_table(
4639 curve: &NurbsCurve,
4640 t0: f64,
4641 t1: f64,
4642 tol: f64,
4643) -> Result<(Vec<(f64, f64)>, f64), KernelRefusal> {
4644 let evaluate = |t: f64| curve.evaluate(t).or_refuse(KernelStage::Collect, "arc_table");
4645 let build = |n: usize| -> Result<(Vec<(f64, f64)>, f64), KernelRefusal> {
4646 let mut table = Vec::with_capacity(n + 1);
4647 let mut cumulative = 0.0;
4648 let mut previous = evaluate(t0)?;
4649 table.push((0.0, 0.0));
4650 for j in 1..=n {
4651 let fraction = j as f64 / n as f64;
4652 let point = evaluate(t0 + (t1 - t0) * fraction)?;
4653 cumulative += point.sub(previous).length();
4654 previous = point;
4655 table.push((fraction, cumulative));
4656 }
4657 Ok((table, cumulative))
4658 };
4659 let mut n = 16usize;
4660 let (mut table, mut length) = build(n)?;
4661 while n < 4096 {
4662 n *= 2;
4663 let (next_table, next_length) = build(n)?;
4664 let converged = (next_length - length).abs() <= tol;
4665 table = next_table;
4666 length = next_length;
4667 if converged {
4668 break;
4669 }
4670 }
4671 Ok((table, length))
4672}
4673
4674fn arc_length_at_fraction(table: &[(f64, f64)], fraction: f64) -> f64 {
4677 let fraction = fraction.clamp(0.0, 1.0);
4678 let intervals = table.len() - 1;
4679 let scaled = fraction * intervals as f64;
4680 let index = (scaled.floor() as usize).min(intervals - 1);
4681 let local = scaled - index as f64;
4682 let (_, a) = table[index];
4683 let (_, b) = table[index + 1];
4684 a + (b - a) * local
4685}
4686
4687fn resolve_selected_chain(
4696 solid: &BrepSolid,
4697 edge_points: &[Vec3],
4698 entry: &str,
4699 tol: f64,
4700) -> Result<Vec<ChainLink>, KernelRefusal> {
4701 let band = crate::tolerance::COINCIDENCE_DISTANCE_FLOOR;
4704
4705 struct Resolved {
4706 edge_id: u64,
4707 start: Vec3,
4708 end: Vec3,
4709 arc: Vec<(f64, f64)>,
4710 length: f64,
4711 }
4712 let mut resolved: Vec<Resolved> = Vec::with_capacity(edge_points.len());
4713 for point in edge_points {
4714 let edge_id = resolve_edge_by_point(solid, *point)?;
4715 if resolved.iter().any(|r| r.edge_id == edge_id) {
4716 return Err(KernelRefusal::input(
4717 KernelStage::Collect,
4718 "duplicate_edge",
4719 format!("{entry}: the same edge was selected more than once"),
4720 ));
4721 }
4722 let edge = solid
4723 .edges
4724 .iter()
4725 .find(|e| e.id == edge_id)
4726 .ok_or_else(|| {
4727 KernelRefusal::internal(
4728 KernelStage::Collect,
4729 "chain_resolved_edge",
4730 format!("{entry}: resolved edge vanished"),
4731 )
4732 })?;
4733 let (arc, length) = edge_arc_table(&edge.curve, edge.t0, edge.t1, tol)?;
4734 if !(length > 0.0) {
4735 return Err(KernelRefusal::input(
4736 KernelStage::Collect,
4737 "zero_length_edge",
4738 format!("{entry}: selected edge has zero length"),
4739 ));
4740 }
4741 resolved.push(Resolved {
4742 edge_id,
4743 start: edge
4744 .curve
4745 .evaluate(edge.t0)
4746 .or_refuse(KernelStage::Collect, "chain_edge_start")?,
4747 end: edge
4748 .curve
4749 .evaluate(edge.t1)
4750 .or_refuse(KernelStage::Collect, "chain_edge_end")?,
4751 arc,
4752 length,
4753 });
4754 }
4755 let n = resolved.len();
4756 if n == 1 {
4757 let only = resolved.remove(0);
4758 return Ok(vec![ChainLink {
4759 input_index: 0,
4760 forward: true,
4761 arc: only.arc,
4762 length: only.length,
4763 abscissa: 0.0,
4764 }]);
4765 }
4766
4767 let mut clusters: Vec<(Vec3, Vec<(usize, bool)>)> = Vec::new();
4769 for (i, r) in resolved.iter().enumerate() {
4770 for (point, is_start) in [(r.start, true), (r.end, false)] {
4771 match clusters
4772 .iter_mut()
4773 .find(|(anchor, _)| anchor.sub(point).length() < band)
4774 {
4775 Some((_, members)) => members.push((i, is_start)),
4776 None => clusters.push((point, vec![(i, is_start)])),
4777 }
4778 }
4779 }
4780 if clusters.iter().any(|(_, members)| members.len() > 2) {
4781 return Err(KernelRefusal::input(
4782 KernelStage::Collect,
4783 "chain_branching",
4784 format!(
4785 "{entry}: selected edges must form one open chain \
4786 (a vertex is shared by three or more selected edges)"
4787 ),
4788 ));
4789 }
4790 let free: Vec<usize> = clusters
4791 .iter()
4792 .enumerate()
4793 .filter(|(_, (_, members))| members.len() == 1)
4794 .map(|(c, _)| c)
4795 .collect();
4796 if free.len() != 2 {
4797 return Err(KernelRefusal::input(
4798 KernelStage::Collect,
4799 "chain_open",
4800 format!(
4801 "{entry}: selected edges must form one OPEN chain \
4802 (closed rings and disconnected selections are not supported)"
4803 ),
4804 ));
4805 }
4806 let start_cluster = *free
4808 .iter()
4809 .min_by_key(|&&c| clusters[c].1[0].0)
4810 .expect("two free ends");
4811
4812 let mut links: Vec<ChainLink> = Vec::with_capacity(n);
4814 let mut visited = vec![false; n];
4815 let mut abscissa = 0.0_f64;
4816 let mut cluster = start_cluster;
4817 for _ in 0..n {
4818 let Some(&(edge_index, entered_at_start)) = clusters[cluster]
4819 .1
4820 .iter()
4821 .find(|(edge_index, _)| !visited[*edge_index])
4822 else {
4823 return Err(KernelRefusal::input(
4824 KernelStage::Collect,
4825 "chain_walk",
4826 format!(
4827 "{entry}: selected edges are not connected into one chain"
4828 ),
4829 ));
4830 };
4831 visited[edge_index] = true;
4832 let r = &resolved[edge_index];
4833 links.push(ChainLink {
4834 input_index: edge_index,
4835 forward: entered_at_start,
4836 arc: r.arc.clone(),
4837 length: r.length,
4838 abscissa,
4839 });
4840 abscissa += r.length;
4841 let exit_point = if entered_at_start { r.end } else { r.start };
4842 cluster = clusters
4843 .iter()
4844 .position(|(anchor, _)| anchor.sub(exit_point).length() < band)
4845 .ok_or_else(|| {
4846 KernelRefusal::internal(
4847 KernelStage::Collect,
4848 "chain_cluster",
4849 format!("{entry}: chain walk lost an endpoint cluster"),
4850 )
4851 })?;
4852 }
4853 if visited.iter().any(|v| !v) {
4854 return Err(KernelRefusal::input(
4855 KernelStage::Collect,
4856 "chain_connected",
4857 format!(
4858 "{entry}: selected edges are not connected into one chain"
4859 ),
4860 ));
4861 }
4862 Ok(links)
4863}
4864
4865fn law_stops_for_link(
4884 link: &ChainLink,
4885 law: &crate::law::RadiusLaw,
4886 scale: f64,
4887 tol: f64,
4888) -> Vec<(f64, f64)> {
4889 let radius_at_fraction = |fraction: f64| -> f64 {
4890 let arc = arc_length_at_fraction(&link.arc, fraction);
4891 let chain_s = if link.forward {
4892 link.abscissa + arc
4893 } else {
4894 link.abscissa + (link.length - arc)
4895 };
4896 law.radius_at(chain_s * scale)
4897 };
4898 let curvature = law
4901 .max_second_derivative(link.abscissa * scale, (link.abscissa + link.length) * scale)
4902 * (scale * link.length).powi(2);
4903 let base = if curvature * 0.125 <= tol {
4904 1usize
4905 } else {
4906 ((curvature / (8.0 * tol)).sqrt().ceil() as usize).clamp(1, 256)
4907 };
4908 let mut stops: Vec<(f64, f64)> = (0..=base)
4909 .map(|j| {
4910 let fraction = j as f64 / base as f64;
4911 (fraction, radius_at_fraction(fraction))
4912 })
4913 .collect();
4914 let mut depth = 0usize;
4916 while depth < 8 {
4917 let mut refined: Vec<(f64, f64)> = Vec::with_capacity(stops.len());
4918 let mut inserted = false;
4919 for pair in stops.windows(2) {
4920 refined.push(pair[0]);
4921 let mid_fraction = 0.5 * (pair[0].0 + pair[1].0);
4922 let law_mid = radius_at_fraction(mid_fraction);
4923 let linear_mid = 0.5 * (pair[0].1 + pair[1].1);
4924 if (law_mid - linear_mid).abs() > tol {
4925 refined.push((mid_fraction, law_mid));
4926 inserted = true;
4927 }
4928 }
4929 refined.push(*stops.last().expect("at least two stops"));
4930 stops = refined;
4931 if !inserted {
4932 break;
4933 }
4934 depth += 1;
4935 }
4936 stops
4937}
4938
4939pub fn fillet_edges_variable_law(
4951 solid: &BrepSolid,
4952 edge_points: &[Vec3],
4953 edge_names: Option<&[String]>,
4954 law: &crate::law::RadiusLaw,
4955 chamfer: bool,
4956 name: Option<&str>,
4957) -> Result<BrepSolid, KernelRefusal> {
4958 let _operation = crate::blend::BlendOperation::enter();
4961 const ENTRY: &str = "fillet_edges_variable_law";
4962 if edge_points.is_empty() {
4963 return Err(KernelRefusal::input(
4964 KernelStage::Collect,
4965 "law_selection",
4966 format!("{ENTRY}: no edges selected"),
4967 ));
4968 }
4969 let tolerances = crate::KernelTolerances::for_solid(solid, 1e-7);
4970 let chain = resolve_selected_chain(solid, edge_points, ENTRY, tolerances.intersection_fit)?;
4971 fillet_variable_law_on_chain(
4972 solid,
4973 edge_points,
4974 edge_names,
4975 &chain,
4976 law,
4977 chamfer,
4978 name,
4979 ENTRY,
4980 tolerances.intersection_fit,
4981 )
4982}
4983
4984pub fn fillet_edges_variable_vertex_radii(
4990 solid: &BrepSolid,
4991 edge_points: &[Vec3],
4992 edge_names: Option<&[String]>,
4993 vertex_radii: &[f64],
4994 chamfer: bool,
4995 name: Option<&str>,
4996) -> Result<BrepSolid, KernelRefusal> {
4997 let _operation = crate::blend::BlendOperation::enter();
5000 const ENTRY: &str = "fillet_edges_variable_vertex_radii";
5001 if edge_points.is_empty() {
5002 return Err(KernelRefusal::input(
5003 KernelStage::Collect,
5004 "vertex_radii_selection",
5005 format!("{ENTRY}: no edges selected"),
5006 ));
5007 }
5008 let tolerances = crate::KernelTolerances::for_solid(solid, 1e-7);
5009 let chain = resolve_selected_chain(solid, edge_points, ENTRY, tolerances.intersection_fit)?;
5010 let lengths: Vec<f64> = chain.iter().map(|link| link.length).collect();
5011 let law = crate::law::RadiusLaw::from_vertex_radii(&lengths, vertex_radii)
5012 .map_err(|error| error.with_message(|error| format!("{ENTRY}: {error}")))?;
5013 fillet_variable_law_on_chain(
5014 solid,
5015 edge_points,
5016 edge_names,
5017 &chain,
5018 &law,
5019 chamfer,
5020 name,
5021 ENTRY,
5022 tolerances.intersection_fit,
5023 )
5024}
5025
5026#[allow(clippy::too_many_arguments)]
5030fn fillet_variable_law_on_chain(
5031 solid: &BrepSolid,
5032 edge_points: &[Vec3],
5033 edge_names: Option<&[String]>,
5034 chain: &[ChainLink],
5035 law: &crate::law::RadiusLaw,
5036 chamfer: bool,
5037 name: Option<&str>,
5038 entry: &str,
5039 tol: f64,
5040) -> Result<BrepSolid, KernelRefusal> {
5041 let chain_length: f64 = chain.iter().map(|link| link.length).sum();
5042 let scale = law.total_length() / chain_length;
5043 let mut per_edge_stops: Vec<Vec<(f64, f64)>> = vec![Vec::new(); edge_points.len()];
5044 for link in chain {
5045 per_edge_stops[link.input_index] = law_stops_for_link(link, law, scale, tol);
5046 }
5047 fillet_edges_variable_impl(
5048 solid,
5049 edge_points,
5050 edge_names,
5051 &per_edge_stops,
5052 chamfer,
5053 name,
5054 entry,
5055 false,
5056 )
5057}
5058
5059pub fn chamfer_edges_asymmetric(
5064 solid: &BrepSolid,
5065 edge_points: &[Vec3],
5066 edge_names: Option<&[String]>,
5067 d1: f64,
5068 d2: f64,
5069 name: Option<&str>,
5070) -> Result<BrepSolid, KernelRefusal> {
5071 let _operation = crate::blend::BlendOperation::enter();
5074 if edge_points.is_empty() {
5075 return Err(KernelRefusal::input(
5076 KernelStage::Collect,
5077 "asymmetric_selection",
5078 "chamfer_edges_asymmetric: no edges selected",
5079 ));
5080 }
5081 let mut result = solid.clone();
5082 for (index, point) in edge_points.iter().enumerate() {
5086 let edge_id = resolve_edge_by_point(&result, *point)?;
5087 let edge_name = per_edge_name(edge_names, name, index);
5088 result = chamfer_edge_asymmetric(&result, edge_id, d1, d2, edge_name)?;
5089 }
5090 refuse_invalid_result(&result, "chamfer_edges_asymmetric")?;
5091 Ok(result)
5092}
5093
5094pub fn chamfer_edges_angle(
5098 solid: &BrepSolid,
5099 edge_points: &[Vec3],
5100 edge_names: Option<&[String]>,
5101 d1: f64,
5102 angle_rad: f64,
5103 name: Option<&str>,
5104) -> Result<BrepSolid, KernelRefusal> {
5105 let _operation = crate::blend::BlendOperation::enter();
5108 if edge_points.is_empty() {
5109 return Err(KernelRefusal::input(
5110 KernelStage::Collect,
5111 "angle_selection",
5112 "chamfer_edges_angle: no edges selected",
5113 ));
5114 }
5115 let mut result = solid.clone();
5116 for (index, point) in edge_points.iter().enumerate() {
5117 let edge_id = resolve_edge_by_point(&result, *point)?;
5118 let edge_name = per_edge_name(edge_names, name, index);
5119 result = chamfer_edge_angle(&result, edge_id, d1, angle_rad, edge_name)?;
5120 }
5121 refuse_invalid_result(&result, "chamfer_edges_angle")?;
5122 Ok(result)
5123}
5124
5125fn dump_loops_debug(label: &str, solid: &BrepSolid) {
5129 for shell in &solid.shells {
5130 for face in &shell.faces {
5131 for (index, loop_record) in face.loops.iter().enumerate() {
5132 let walk: Vec<String> = loop_record
5133 .coedges
5134 .iter()
5135 .map(|coedge| {
5136 let uv = coedge
5140 .pcurve
5141 .domain()
5142 .ok()
5143 .and_then(|[q0, q1]| {
5144 let a = coedge.pcurve.evaluate(q0).ok()?;
5145 let b = coedge.pcurve.evaluate(q1).ok()?;
5146 Some(format!("uv[({:.4},{:.4})->({:.4},{:.4})]", a.x, a.y, b.x, b.y))
5147 })
5148 .unwrap_or_default();
5149 match solid.edges.iter().find(|e| e.id == coedge.edge_id) {
5150 Some(edge) => format!(
5151 "c{}:e{}{}({}->{}){uv}",
5152 coedge.id,
5153 edge.id,
5154 if coedge.forward { "+" } else { "-" },
5155 edge.start_vertex_id,
5156 edge.end_vertex_id
5157 ),
5158 None => format!("c{}:e{}?MISSING", coedge.id, coedge.edge_id),
5159 }
5160 })
5161 .collect();
5162 eprintln!(
5163 "{label} face {} ({:?}) loop {index}: {}",
5164 face.id,
5165 face.name,
5166 walk.join(" ")
5167 );
5168 }
5169 }
5170 }
5171}
5172
5173
5174