brep_kernel/blending/blend/mod.rs
1//! General rolling-ball blends (Golovanov §4.9 + §6.9 surgery).
2//!
3//! The blend surface is the rational surface (4.9.1) built from three
4//! curves: the two support curves cr(t) ⊂ F1 and cs(t) ⊂ F2 where a
5//! sphere of radius ρ touches both faces, and the middle curve at the
6//! intersection of the two tangent planes, weighted w(t) = cos(α/2)
7//! (4.9.3). The tangency system (4.9.2) + the section-plane constraint
8//! (4.9.5) — the sphere center pinned to the normal plane of the edge —
9//! is solved per station by Newton with a finite-difference Jacobian.
10//!
11//! Topology is rebuilt the §6.9 way, with NO tool solid and NO boolean:
12//! each mating face's loop swaps the blended edge's coedge for a coedge
13//! on its support curve (trimming the adjacent seam edge when the face
14//! is a closed carrier with seam-in-one-loop topology), and the blend
15//! face is inserted with its own seam. Open edges take the same route
16//! (`edge/open.rs`), and a whole SELECTION goes through `network.rs`, which
17//! marches every stripe against the original solid and solves each shared
18//! corner from its ball before anything is cut.
19
20mod carve;
21mod chain;
22mod collapse;
23mod corner;
24pub(crate) mod creased_rim;
25mod edge;
26mod fold;
27mod miter;
28mod network;
29pub(crate) use network::STRIPE_PINCH_TAPER_WHAT;
30mod planar_chart;
31mod restrict;
32pub(super) mod rollover;
33mod rollover_surgery;
34pub(crate) mod runout;
35pub(crate) mod split_rim;
36pub(crate) mod sheet_ends;
37mod stations;
38mod rows;
39mod track_fit;
40
41/// A transverse end with parallel normals needs a tapered runout, not cutter
42/// composition. The network tries that runout before propagating this refusal.
43pub(crate) const TANGENTIAL_TRANSVERSE_END: &str = "tangential_transverse_end";
44
45pub(crate) fn is_tangential_transverse_end(refusal: &crate::KernelRefusal) -> bool {
46 matches!(&refusal.class, crate::RefusalClass::UnsupportedGeometry { what }
47 if what == TANGENTIAL_TRANSVERSE_END)
48}
49
50/// Whether the open march's local station refinement runs. Escape hatch
51/// `BREP_BLEND_REFINE=0` restores the uniform ladder exactly; a test turns it
52/// off for its own thread with `set_refinement_off_for_test`.
53pub(crate) fn station_refinement_on() -> bool {
54 switch!(live "BREP_BLEND_REFINE", true)
55}
56
57thread_local! {
58 static BLEND_NOTES: std::cell::RefCell<Vec<String>> = const { std::cell::RefCell::new(Vec::new()) };
59}
60
61thread_local! {
62 /// Set only while the open-pad composition (`fillet/edges.rs`, the
63 /// 2026-10-17 face-ring report) builds its two stages on this thread.
64 static OPEN_PAD_NETWORK: std::cell::Cell<bool> = const { std::cell::Cell::new(false) };
65}
66
67/// Runs `build` as the open-pad composition's network: the open march takes
68/// a station where a contact crosses its carrier's domain boundary and the
69/// row fit breaks there (`march_open_stations_core`), and the march extends
70/// past a section end that lies outside the overshoot
71/// (`open_station_parameters`). Both are what the composition's walls need
72/// (the F6 blend rail of the reported ring stood 7.1e-5 off its carrier at
73/// the boundary; the pads' stripes start before their trims) and both move
74/// a body the plain network already built (2026-10-18: the reported model's
75/// F6 moved by a refinement rung and a broken row), so outside the
76/// composition every network is built exactly as before. Restores the flag
77/// after.
78pub(crate) fn with_open_pad_network<T>(build: impl FnOnce() -> T) -> T {
79 /// Restores the previous flag on every exit path, an unwinding panic
80 /// included, so a later network on this thread never inherits it.
81 struct Reset(bool);
82 impl Drop for Reset {
83 fn drop(&mut self) {
84 OPEN_PAD_NETWORK.with(|flag| flag.set(self.0));
85 }
86 }
87 let _reset = Reset(OPEN_PAD_NETWORK.with(|flag| flag.replace(true)));
88 build()
89}
90
91/// Whether the march runs as the open-pad composition's network (see
92/// [`with_open_pad_network`]).
93pub(in crate::blend) fn open_pad_network_on() -> bool {
94 OPEN_PAD_NETWORK.with(|flag| flag.get())
95}
96
97/// Off, the network names the stripe `crossed_rails` and the selection
98/// falls through to the cutter composition, whose body is the union of the
99/// canal removals (a ridge). `BREP_BLEND_CROSSED_RAILS=0` is the escape
100/// hatch, `=1` forces it on; `set_crossed_rails_for_test` forces either way
101/// on a test's thread.
102const CROSSED_RAILS_DEFAULT: bool = true;
103
104pub(crate) fn crossed_rails_on() -> bool {
105 switch!(live "BREP_BLEND_CROSSED_RAILS", CROSSED_RAILS_DEFAULT)
106}
107
108/// Off, the network refuses `unequal_corner_radius` or `n_sided_corner` by
109/// name as before. `BREP_BLEND_RIBBON_STAR=0` is the escape hatch, `=1`
110/// forces it on; `set_no_common_ball_star_for_test` forces it on a test's
111/// thread.
112const NO_COMMON_BALL_STAR_DEFAULT: bool = true;
113
114pub(crate) fn no_common_ball_star_on() -> bool {
115 switch!(live "BREP_BLEND_RIBBON_STAR", NO_COMMON_BALL_STAR_DEFAULT)
116}
117
118/// The corner has no common ball; the point both shared-face rails stop at is
119/// their rail/rail point (`solve_rail_rail_point`), the seam between the blends
120/// is marched on the larger stripe at the smaller stripe's own canal level, and
121/// — the seam leaving the smaller strip through its side rail — the larger
122/// stripe runs onto that side face and is closed by its section there (the
123/// asymmetric miter's connector), so the side face gets two rail vertices.
124/// `BREP_BLEND_UNEQUAL_MITER=0` is the escape hatch, `=1` forces it on;
125/// `set_unequal_miter_for_test` forces it on a test's thread.
126const UNEQUAL_MITER_DEFAULT: bool = true;
127
128pub(crate) fn unequal_miter_on() -> bool {
129 switch!(live "BREP_BLEND_UNEQUAL_MITER", UNEQUAL_MITER_DEFAULT)
130}
131
132/// Off, the closed lane names the rollover and declines as it did when the
133/// detection landed (`rollover.rs`), and the ladder falls through to the
134/// cutter, whose body carries a crease. `BREP_BLEND_ROLLOVER=0` is the
135/// escape hatch, `=1` forces it on; `set_rollover_for_test` forces either
136/// way on a test's own thread.
137const ROLLOVER_DEFAULT: bool = true;
138
139pub(crate) fn rollover_on() -> bool {
140 switch!(live "BREP_BLEND_ROLLOVER", ROLLOVER_DEFAULT)
141}
142
143/// The STOPPED-END rollover of an open stripe (user bug F10, 2026-11-02):
144/// a track that leaves its mate across a tangent edge before the stripe's
145/// own vertex and never comes back — the F10 fillet's rails run 1.1e-2 past
146/// faces 13/23's boundaries onto the F8 blend faces 19/26 — has its tail
147/// re-marched on the neighbour from the crossing station and the cap's
148/// legs drawn on the neighbours. Default OFF: `BREP_BLEND_STOPPED_END_ROLLOVER=1`
149/// turns it on, `set_stopped_end_rollover_for_test` forces it on a test's
150/// own thread. Promotion owes the blend/fillet filters and both censuses
151/// with the switch on.
152const STOPPED_END_ROLLOVER_DEFAULT: bool = false;
153
154pub(crate) fn stopped_end_rollover_on() -> bool {
155 switch!(live "BREP_BLEND_STOPPED_END_ROLLOVER", STOPPED_END_ROLLOVER_DEFAULT)
156}
157
158
159/// OPEN stripes: a straight edge between planar mates is one section
160/// extruded, so the network marches its stations once and skips the ladder's
161/// refinement, fold probe, dense centres and ball-resolve wall reading (the
162/// wall is read off the exact rows instead); the body is the ladder's, byte
163/// for byte. Landed behind this switch, off by default, until the census
164/// promotes it: `BREP_BLEND_EXACT_LANE=1` turns it on, `=0` off; a test
165/// forces either way on its own thread with `set_exact_lane_for_test`.
166const EXACT_LANE_DEFAULT: bool = true;
167
168/// The exact torus is not the fitted rows' body. `BREP_BLEND_EXACT_RIM=1` turns
169/// it on, `=0` off; `set_exact_rim_lane_for_test` forces it on a test's own
170/// thread.
171const EXACT_RIM_LANE_DEFAULT: bool = true;
172
173pub(crate) fn exact_rim_lane_on() -> bool {
174 switch!(live "BREP_BLEND_EXACT_RIM", EXACT_RIM_LANE_DEFAULT)
175}
176
177pub(crate) fn exact_lane_on() -> bool {
178 switch!(live "BREP_BLEND_EXACT_LANE", EXACT_LANE_DEFAULT)
179}
180
181/// The exact rows are not the fitted rows' bytes, so the lane landed behind
182/// this switch OFF and was promoted ON by its census (the whole kernel
183/// battery, the 96-case manifest at its baseline and the render HLR pins
184/// with the switch on). `BREP_BLEND_EXACT_REVOLUTION=0` is the hatch back to
185/// the fitted ladder, `=1` forces the lane; a test forces either way on its
186/// own thread with `set_exact_revolution_for_test`. The lane declines by
187/// name to the ladder (`count.march.exact_revolution_declined`) whenever its
188/// witness does not hold.
189const EXACT_REVOLUTION_DEFAULT: bool = true;
190
191pub(crate) fn exact_revolution_on() -> bool {
192 switch!(live "BREP_BLEND_EXACT_REVOLUTION", EXACT_REVOLUTION_DEFAULT)
193}
194
195/// The surgery lane's exact support trim (slice 1b of the box fillet's
196/// hotspots): on an EXACT EXTRUSION row whose mate is a plane, the rail is
197/// a straight line and the plane's (u, v) is affine, so the rail's support
198/// trim is the straight line in uv between the feet of the rail's two ends,
199/// read once as shipped at the pcurve floor (`exact_planar_trim`); the
200/// march trim's read, the track refit and its three reads are skipped. The
201/// line is not the refit's curve (two control points against its fitted
202/// knots), so the body's pcurve bits move on every box-like fixture; the
203/// lane shipped behind this switch, off, until its census (the surgery
204/// record of 2026-10-11: battery, suites and case gate unchanged, one HLR
205/// input digest moving in pcurve bytes with its drawing byte-identical)
206/// re-pinned what moves, and it is ON by default since 2026-10-12.
207/// `BREP_BLEND_EXACT_TRIM=0` is the escape hatch back to the refit road
208/// (`=1` the lane, as before); `set_exact_trim_for_test` forces either way
209/// on a test's own thread.
210const EXACT_TRIM_DEFAULT: bool = true;
211
212pub(crate) fn exact_trim_on() -> bool {
213 switch!(live "BREP_BLEND_EXACT_TRIM", EXACT_TRIM_DEFAULT)
214}
215
216/// Same landing rule and switch shape as [`exact_lane_on`]:
217/// `BREP_BLEND_ACCEPT_ONCE=1` / `=0`, default below.
218const ACCEPT_ONCE_DEFAULT: bool = true;
219
220pub(crate) fn accept_once_on() -> bool {
221 switch!(live "BREP_BLEND_ACCEPT_ONCE", ACCEPT_ONCE_DEFAULT)
222}
223
224/// Equal-length chains are unchanged either way; unequal ones move their
225/// stations, so it lands behind this switch until its census:
226/// `BREP_BLEND_CHAIN_ARC_STATIONS=1` turns it on, `=0` off;
227/// `set_chain_arc_stations_for_test` forces it on a test's own thread.
228const CHAIN_ARC_STATIONS_DEFAULT: bool = false;
229
230pub(crate) fn chain_arc_stations_on() -> bool {
231 switch!(live "BREP_BLEND_CHAIN_ARC_STATIONS", CHAIN_ARC_STATIONS_DEFAULT)
232}
233
234/// `BREP_BLEND_TAPER_NETWORK=0` is the escape hatch, `=1` forces it on;
235/// `set_taper_network_for_test` forces it on a test's own thread.
236const TAPER_NETWORK_DEFAULT: bool = true;
237
238pub(crate) fn taper_network_on() -> bool {
239 switch!(live "BREP_BLEND_TAPER_NETWORK", TAPER_NETWORK_DEFAULT)
240}
241
242#[derive(Clone, Debug, PartialEq)]
243pub(crate) enum StripeRadius {
244 Constant(f64),
245 /// `(edge fraction, radius)` stops sorted by fraction, interpolated
246 /// linearly between and held flat past the ends: `blend_edge_variable`'s
247 /// convention, which the law entries sample into.
248 Stops(Vec<(f64, f64)>),
249}
250
251impl StripeRadius {
252 /// From a stop list: one constant when every stop carries the same
253 /// radius (to 1e-12 relative, the single-edge lane's own test).
254 pub(crate) fn from_stops(stops: &[(f64, f64)]) -> Self {
255 let mut sorted = stops.to_vec();
256 sorted.sort_by(|a, b| a.0.total_cmp(&b.0));
257 match sorted.first() {
258 Some(&(_, first)) if sorted.iter().all(|(_, r)| (r - first).abs() <= 1e-12 * (1.0 + first.abs())) => {
259 StripeRadius::Constant(first)
260 }
261 _ => StripeRadius::Stops(sorted),
262 }
263 }
264
265 /// The radius at an edge fraction in `[0, 1]` (clamped).
266 pub(crate) fn at_fraction(&self, fraction: f64) -> f64 {
267 match self {
268 StripeRadius::Constant(radius) => *radius,
269 StripeRadius::Stops(stops) => {
270 let fraction = fraction.clamp(0.0, 1.0);
271 if fraction <= stops[0].0 {
272 return stops[0].1;
273 }
274 for pair in stops.windows(2) {
275 if fraction <= pair[1].0 {
276 let width = (pair[1].0 - pair[0].0).max(1e-12);
277 return pair[0].1 + (pair[1].1 - pair[0].1) * (fraction - pair[0].0) / width;
278 }
279 }
280 stops[stops.len() - 1].1
281 }
282 }
283 }
284
285 /// The constant, for a constant law.
286 pub(crate) fn constant(&self) -> Option<f64> {
287 match self {
288 StripeRadius::Constant(radius) => Some(*radius),
289 StripeRadius::Stops(_) => None,
290 }
291 }
292
293 /// The largest radius the law takes.
294 pub(crate) fn largest(&self) -> f64 {
295 match self {
296 StripeRadius::Constant(radius) => *radius,
297 StripeRadius::Stops(stops) => stops.iter().map(|(_, r)| *r).fold(0.0, f64::max),
298 }
299 }
300
301 /// The law's END value at the edge's start (`at_start`) or finish: what
302 /// the user asked for at that vertex, and the constant every corner solve
303 /// there uses (C2).
304 pub(crate) fn end(&self, at_start: bool) -> f64 {
305 self.at_fraction(if at_start { 0.0 } else { 1.0 })
306 }
307
308 /// Whether every radius is positive and finite.
309 pub(crate) fn is_positive(&self) -> bool {
310 match self {
311 StripeRadius::Constant(radius) => radius.is_finite() && *radius > 0.0,
312 StripeRadius::Stops(stops) => !stops.is_empty() && stops.iter().all(|(_, r)| r.is_finite() && *r > 0.0),
313 }
314 }
315}
316
317
318
319
320
321
322
323
324/// Record what a blend that SHIPS needs its feature to say about it — today,
325/// a march whose rails still stand off their carriers after its station
326/// ladder and local refinement ran out. Drained per feature by the history
327/// loop ([`take_blend_notes`]), beside the soundness acceptance's repairs.
328pub(crate) fn record_blend_note(note: String) {
329 BLEND_NOTES.with(|notes| notes.borrow_mut().push(note));
330}
331
332/// Take every blend note recorded on this thread since the last call.
333/// Blending runs on the feature's own thread (no parallel march), so the
334/// history loop's drain sees every note its feature recorded.
335pub fn take_blend_notes() -> Vec<String> {
336 BLEND_NOTES.with(|notes| std::mem::take(&mut *notes.borrow_mut()))
337}
338
339/// The ledger's length, and a way back to it: a lane that refuses takes back
340/// the notes it recorded, so a note never describes a wall that did not ship.
341pub(crate) fn blend_notes_mark() -> usize {
342 BLEND_NOTES.with(|notes| notes.borrow().len())
343}
344
345pub(crate) fn blend_notes_truncate(mark: usize) {
346 BLEND_NOTES.with(|notes| notes.borrow_mut().truncate(mark));
347}
348
349/// A fillet chain wall that SHIPPED short of the construction request its
350/// accepted rung made (`KernelTolerances::model` on the wall between its
351/// rails): which wall — the blend face's name and its exact surface — what
352/// was asked, what the wall reads, and the typed budget that ran out.
353#[derive(Clone, Debug)]
354pub(crate) struct WallModelReport {
355 pub(crate) name: Option<String>,
356 pub(crate) surface: crate::NurbsSurface,
357 pub(crate) request: f64,
358 pub(crate) residual: f64,
359 /// What else the lane measured that the message must say (an unaccepted
360 /// rung's deficit, a ladder rung's local refinement), verbatim.
361 pub(crate) detail: Option<String>,
362 pub(crate) budget: crate::ApproximationBudget,
363}
364
365thread_local! {
366 static BLEND_APPROXIMATIONS: std::cell::RefCell<Vec<WallModelReport>> = const { std::cell::RefCell::new(Vec::new()) };
367}
368
369thread_local! {
370 static BLEND_OPERATION_DEPTH: std::cell::Cell<usize> = const { std::cell::Cell::new(0) };
371}
372
373/// One blend OPERATION's scope on this thread: every public blend entry point
374/// (and the history loop, around each feature) holds one. The OUTERMOST
375/// entry drops whatever an earlier operation recorded and nobody consumed —
376/// a direct API caller consumes ([`take_blend_approximations`]) after the
377/// operation whose reports it wants, before starting the next — while a
378/// nested entry (a fillet's per-edge chain blend) clears nothing, so every
379/// report of the operation in flight is kept, however many there are.
380pub(crate) struct BlendOperation;
381
382impl BlendOperation {
383 pub(crate) fn enter() -> BlendOperation {
384 BLEND_OPERATION_DEPTH.with(|depth| {
385 if depth.get() == 0 {
386 BLEND_APPROXIMATIONS.with(|reports| reports.borrow_mut().clear());
387 timing::begin_operation();
388 }
389 depth.set(depth.get() + 1);
390 });
391 BlendOperation
392 }
393}
394
395/// Whether the innermost open blend operation is the outermost one (no
396/// nested operation inside another).
397pub(crate) fn blend_operation_outermost() -> bool {
398 BLEND_OPERATION_DEPTH.with(|depth| depth.get() <= 1)
399}
400
401impl Drop for BlendOperation {
402 fn drop(&mut self) {
403 BLEND_OPERATION_DEPTH.with(|depth| {
404 depth.set(depth.get().saturating_sub(1));
405 if depth.get() == 0 {
406 timing::end_operation();
407 }
408 });
409 }
410}
411
412/// Phase timing of the blend lanes, on the same switch as the boolean's
413/// `boolean.<stage>_ms` lines: set `BREP_PROFILE` and the outermost blend
414/// operation prints one `blend.<measure>=<ms>` line per measure to stderr when
415/// it ends. Off (one `Cell` read per hook), nothing is recorded.
416///
417/// Measures ACCUMULATE: a stage that runs per stripe, per rung or per
418/// component adds to one entry and bumps its count, so the ledger reads as a
419/// split of the operation, not as the worst instance. `timing.*` entries are
420/// milliseconds, `count.*` entries are plain counters.
421pub(crate) mod timing {
422 use std::cell::{Cell, RefCell};
423 use web_time::Instant;
424
425 /// One ledger entry: the measure's name, its accumulated milliseconds
426 /// (zero for a `count.*` entry) and how many times it was recorded.
427 #[derive(Clone, Debug, PartialEq)]
428 pub struct BlendTiming {
429 pub measure: String,
430 pub ms: f64,
431 pub count: u64,
432 }
433
434 thread_local! {
435 static CAPTURE: Cell<bool> = const { Cell::new(false) };
436 static ENABLED: Cell<bool> = const { Cell::new(false) };
437 static TO_STDERR: Cell<bool> = const { Cell::new(false) };
438 static LEDGER: RefCell<Vec<BlendTiming>> = const { RefCell::new(Vec::new()) };
439 }
440
441 /// Turn the ledger on (or off) for the blend operations that FOLLOW on
442 /// this thread; `BREP_PROFILE` turns it on for every operation.
443 pub fn blend_timing_capture(on: bool) {
444 CAPTURE.with(|capture| capture.set(on));
445 }
446
447 /// Take every entry recorded on this thread since the last call (or the
448 /// last outermost operation's start), sorted by measure name.
449 pub fn take_blend_timings() -> Vec<BlendTiming> {
450 let mut entries = LEDGER.with(|ledger| std::mem::take(&mut *ledger.borrow_mut()));
451 entries.sort_by(|a, b| a.measure.cmp(&b.measure));
452 entries
453 }
454
455 /// Whether the hooks record anything right now.
456 pub(crate) fn enabled() -> bool {
457 ENABLED.with(|enabled| enabled.get())
458 }
459
460 pub(super) fn begin_operation() {
461 let profile = crate::profile::profile_enabled();
462 TO_STDERR.with(|to_stderr| to_stderr.set(profile));
463 let on = profile || CAPTURE.with(|capture| capture.get());
464 ENABLED.with(|enabled| enabled.set(on));
465 if on {
466 LEDGER.with(|ledger| ledger.borrow_mut().clear());
467 }
468 }
469
470 pub(super) fn end_operation() {
471 if TO_STDERR.with(|to_stderr| to_stderr.get()) {
472 let mut entries = LEDGER.with(|ledger| ledger.borrow().clone());
473 entries.sort_by(|a, b| a.measure.cmp(&b.measure));
474 for entry in entries {
475 if entry.measure.starts_with("timing.") {
476 eprintln!("blend.{}={:.3} n={}", entry.measure, entry.ms, entry.count);
477 } else {
478 eprintln!("blend.{}={}", entry.measure, entry.count);
479 }
480 }
481 }
482 ENABLED.with(|enabled| enabled.set(false));
483 }
484
485 fn add(measure: &str, ms: f64, count: u64) {
486 LEDGER.with(|ledger| {
487 let mut ledger = ledger.borrow_mut();
488 match ledger.iter_mut().find(|entry| entry.measure == measure) {
489 Some(entry) => {
490 entry.ms += ms;
491 entry.count += count;
492 }
493 None => ledger.push(BlendTiming { measure: measure.to_string(), ms, count }),
494 }
495 });
496 }
497
498 /// Add `ms` to a `timing.*` measure (one more occurrence).
499 pub(crate) fn record_ms(measure: &str, ms: f64) {
500 if enabled() {
501 add(measure, ms, 1);
502 }
503 }
504
505 /// Add `n` to a `count.*` measure.
506 pub(crate) fn record_count(measure: &str, n: u64) {
507 if enabled() {
508 add(measure, 0.0, n);
509 }
510 }
511
512 /// A stage timer: records its measure when stopped or dropped. Costs one
513 /// flag read when the ledger is off.
514 pub(crate) struct BlendTimer {
515 measure: &'static str,
516 started: Option<Instant>,
517 }
518
519 impl BlendTimer {
520 pub(crate) fn start(measure: &'static str) -> BlendTimer {
521 BlendTimer { measure, started: enabled().then(Instant::now) }
522 }
523
524 /// Milliseconds since the start (zero when the ledger is off).
525 pub(crate) fn elapsed_ms(&self) -> f64 {
526 self.started.map_or(0.0, |started| started.elapsed().as_secs_f64() * 1_000.0)
527 }
528
529 /// Record now and return the reading.
530 pub(crate) fn stop(mut self) -> f64 {
531 let ms = self.elapsed_ms();
532 if self.started.take().is_some() {
533 add(self.measure, ms, 1);
534 }
535 ms
536 }
537 }
538
539 impl Drop for BlendTimer {
540 fn drop(&mut self) {
541 if let Some(started) = self.started.take() {
542 add(self.measure, started.elapsed().as_secs_f64() * 1_000.0, 1);
543 }
544 }
545 }
546}
547pub use timing::{blend_timing_capture, take_blend_timings, BlendTiming};
548pub(crate) use timing::{record_count, BlendTimer};
549
550/// Record a wall that ships with its request unmet. Written by the rung that
551/// keeps its body; whether the body reaches a caller is decided at
552/// consumption ([`take_blend_approximations`]), not here. Every report of
553/// the operation in flight is kept (see [`BlendOperation`]).
554pub(crate) fn record_wall_model_report(report: WallModelReport) {
555 BLEND_APPROXIMATIONS.with(|reports| reports.borrow_mut().push(report));
556}
557
558
559/// Whether any wall-model report is waiting (the history loop reads the
560/// returned bodies only then).
561pub(crate) fn blend_approximations_pending() -> bool {
562 BLEND_APPROXIMATIONS.with(|reports| !reports.borrow().is_empty())
563}
564
565/// Bit-identical surfaces: the same degrees, knots and homogeneous control
566/// points, compared by their bits.
567pub(crate) fn same_surface(a: &crate::NurbsSurface, b: &crate::NurbsSurface) -> bool {
568 let bits = |values: &[f64]| values.iter().map(|value| value.to_bits()).collect::<Vec<_>>();
569 a.degree_u == b.degree_u
570 && a.degree_v == b.degree_v
571 && bits(&a.knots_u) == bits(&b.knots_u)
572 && bits(&a.knots_v) == bits(&b.knots_v)
573 && a.control_points.len() == b.control_points.len()
574 && a.control_points.iter().zip(&b.control_points).all(|(row_a, row_b)| {
575 row_a.len() == row_b.len()
576 && row_a.iter().zip(row_b).all(|(p, q)| {
577 [p.x, p.y, p.z, p.w].map(f64::to_bits) == [q.x, q.y, q.z, q.w].map(f64::to_bits)
578 })
579 })
580}
581
582/// Whether `face_name` names the report's wall: its exact name, or that
583/// name with the `[k]` (decimal) suffix `ensure_unique_face_names` gives a
584/// colliding name at registration. Nothing else: no prefix, no other suffix.
585fn names_the_wall(face_name: &Option<String>, report_name: &Option<String>) -> bool {
586 match (face_name, report_name) {
587 (Some(face), Some(report)) => {
588 face == report
589 || face.strip_prefix(report.as_str()).and_then(|rest| rest.strip_prefix('[')).and_then(|rest| rest.strip_suffix(']')).is_some_and(
590 |index| !index.is_empty() && index.bytes().all(|byte| byte.is_ascii_digit()),
591 )
592 }
593 (None, None) => true,
594 _ => false,
595 }
596}
597
598/// Consume EVERY wall-model report recorded on this thread since the last
599/// call, in ONE snapshot, against ALL the bodies a call returned
600/// (`(body name, solid)`): a report becomes a typed `blend.wall_model`
601/// [`crate::Approximation`] on each body carrying its wall — a face with a
602/// bit-identical surface AND the report's name, exactly or as registration
603/// renamed it (`NAME[k]`) — and is dropped when no returned body carries it
604/// (a lane that refused, a body a later step discarded). A wall carried by
605/// two returned bodies (one surface, bit for bit, in both) is reported on
606/// both: the reading is a property of that surface. Reports for one wall
607/// collapse to the last. Never a match by name alone.
608/// `take_blend_approximations(&[])` discards everything recorded (the
609/// history loop's stale drain before a feature runs).
610pub fn take_blend_approximations(bodies: &[(&str, &crate::BrepSolid)]) -> Vec<crate::Approximation> {
611 let snapshot = BLEND_APPROXIMATIONS.with(|reports| std::mem::take(&mut *reports.borrow_mut()));
612 let mut unique: Vec<WallModelReport> = Vec::new();
613 for report in snapshot {
614 unique.retain(|kept| !(kept.name == report.name && same_surface(&kept.surface, &report.surface)));
615 unique.push(report);
616 }
617 let mut approximations = Vec::new();
618 for (body, solid) in bodies {
619 for report in &unique {
620 let carried = solid.shells.iter().flat_map(|shell| &shell.faces).any(|face| {
621 names_the_wall(&face.name, &report.name) && same_surface(&face.surface, &report.surface)
622 });
623 if carried {
624 let wall = report.name.as_deref().unwrap_or("(unnamed)");
625 let unaccepted = matches!(report.budget.reason, crate::BudgetReason::Unaccepted | crate::BudgetReason::Unread);
626 let budget = match report.budget.mechanism {
627 crate::BudgetMechanism::LocalRounds => format!(
628 "local refinement stopped: {:?} after {} of {} rounds, {} of {} stations per segment",
629 report.budget.reason, report.budget.rounds_used, report.budget.rounds_limit,
630 report.budget.stations, report.budget.station_limit,
631 ),
632 crate::BudgetMechanism::StationRungs => format!(
633 "the open march's station ladder stopped: {:?} after {} of {} global station rungs, {} of {} stations",
634 report.budget.reason, report.budget.rounds_used, report.budget.rounds_limit,
635 report.budget.stations, report.budget.station_limit,
636 ),
637 };
638 let unknown = report.budget.unread > 0;
639 let rails = report.budget.measured_component == crate::MeasuredComponent::Rails;
640 let mut message = if !unaccepted && (rails || unknown) {
641 // A request that covers the rails and the wall says WHICH
642 // it measured, and never offers a partial reading as the
643 // worst: with unread intervals the worst is unknown.
644 let what = if rails {
645 format!("the fillet wall {wall}'s support rails stand")
646 } else {
647 format!("the fillet wall {wall} stands")
648 };
649 let against = if rails {
650 "off their exact construction (their carriers / the exact ball contacts)"
651 } else {
652 "from the rolling ball between its rails"
653 };
654 let reading = if unknown {
655 format!(
656 "an UNKNOWN distance {against}: {} interval(s) could not be read (the largest READABLE reading is {:.3e} mm, not the worst)",
657 report.budget.unread, report.residual
658 )
659 } else {
660 format!("{:.3e} mm {against}", report.residual)
661 };
662 format!(
663 "{what} {reading}, against a construction request of {:.3e} mm (accepted at the intersection-fit bar); {budget}",
664 report.request,
665 )
666 } else if unaccepted {
667 format!(
668 "the blend wall {wall} ships from a rung that never met acceptance: its worst reading \
669 {:.3e} mm against its acceptance bar {:.3e} mm; {budget}",
670 report.residual, report.request,
671 )
672 } else {
673 format!(
674 "the fillet wall {wall} stands {:.3e} mm from the rolling ball between its rails, against a \
675 construction request of {:.3e} mm (accepted at the intersection-fit bar); {budget}",
676 report.residual, report.request,
677 )
678 };
679 if let Some(detail) = &report.detail {
680 message = format!("{message} ({detail})");
681 }
682 approximations.push(crate::Approximation {
683 code: if unaccepted { "blend.wall_acceptance" } else { "blend.wall_model" }.to_string(),
684 body: body.to_string(),
685 measured: report.residual,
686 bar: report.request,
687 volume_bound: None,
688 edges: Vec::new(),
689 budget: Some(report.budget.clone()),
690 message,
691 });
692 }
693 }
694 }
695 approximations
696}
697
698
699pub use chain::{blend_smooth_chain, blend_smooth_chain_if_closed};
700pub(crate) use corner::round_concave_chain_corner;
701pub use corner::round_convex_corner;
702pub use edge::{blend_closed_edge, blend_closed_edge_knot_aware, blend_edge_variable, blend_open_edge, is_pcurve_floor_refusal, with_pcurve_knot_retry};
703pub(crate) use collapse::is_full_width_collapse;
704pub(crate) use planar_chart::{
705 fit_planar_charts_to_trims, is_planar_chart_refusal, planar_chart_overrun,
706};
707pub(crate) use track_fit::PCURVE_OFF_FLOOR;
708pub(crate) use edge::{consumed_band, is_consumed_snap, is_rail_collapse};
709pub(crate) use network::{
710 blend_star_network, blend_star_network_laws, blend_star_network_with_corner_policy, degenerate_corner_setbacks, mixed_convexity_corner, mixed_convexity_corners, selection_convexity, DegenerateSetback,
711 MixedCorner,
712};
713pub(crate) use miter::{is_marched_fit_off_carriers, is_miter_support_overrun};
714/// The two faces each selected edge lies on, in the network's mate order
715/// (the open-pad composition reads which is planar and which is the boss).
716pub(crate) fn selection_mates<'a>(
717 solid: &'a crate::topology::BrepSolid,
718 edge_ids: &[u64],
719 radius: f64,
720) -> Result<Vec<(&'a crate::topology::EdgeRecord, [&'a crate::topology::FaceRecord; 2])>, crate::KernelRefusal> {
721 Ok(network::stripe_mates(solid, edge_ids, radius)?
722 .into_iter()
723 .map(|(edge, first, second)| (edge, [first.face, second.face]))
724 .collect())
725}
726
727pub(crate) use runout::{build_runout_walls, plan_runout, take_runout_reports, RunoutPlan, RunoutWallReport};
728pub(crate) use fold::{is_rail_fold, is_wall_fold, wall_loop_refusal, WALL_FOLDS};
729pub(crate) use stations::is_ball_off_carrier;
730// Lane D 2026-10-14 (appended): the inside-corner classification's name and
731// its opt-in miter switch, read by the runout composition and its tests.
732pub(crate) use network::is_reentrant_concave;
733
734/// Off the switch every closed rim's two support pcurves are refitted to their
735/// rail's projected track (`edge/closed.rs::refit_closed_support_pcurve`, the
736/// closed chain's support-piece fitter: a dense track of analytic feet, a
737/// verified fit ladder and the shipped read), 96 of the half torus's 98 ms of
738/// rows. On the switch each trim is first READ as shipped at the same floor
739/// (`track_fit::read_shipped_pcurve`, `PCURVE_REFINEMENT_TOLERANCE`): a plane
740/// mate's trim is the rail's own control points through the plane's affine
741/// chart (exact by construction, the exact revolution lane's rule); any other
742/// mate's trim, or an image that misses, takes the refit as before (the
743/// march's own interpolated pcurve was measured as a candidate and dropped:
744/// 8.5e-5 off on the half torus's torus mate). The shipped contract is
745/// unchanged (every trim read within the floor); the bytes are not, so it
746/// landed OFF and was promoted by its census (the kernel battery, the case
747/// manifest and hlr_tests with the switch on). ON by default;
748/// `BREP_BLEND_CLOSED_TRIM_READ_FIRST=0` is the escape hatch back to the refit
749/// road, `=1` forces it on; `set_closed_trim_read_first_for_test` forces
750/// either way on a test's thread.
751const CLOSED_TRIM_READ_FIRST_DEFAULT: bool = true;
752
753pub(crate) fn closed_trim_read_first_on() -> bool {
754 switch!(live "BREP_BLEND_CLOSED_TRIM_READ_FIRST", CLOSED_TRIM_READ_FIRST_DEFAULT)
755}
756
757
758/// The check solves 31 centres per interval by continuation from the
759/// neighbour, each a full station Newton with a finite-difference Jacobian
760/// rebuilt at every iteration (eleven evaluations of the tangency system a
761/// centre, 89 of the half torus's 169 ms of march). On the switch each centre
762/// is seeded by a quadratic extrapolation through the last three and solved
763/// by the chord method with the Jacobian carried from centre to centre
764/// (`stations::solve_station_state_chord`), to the plain solver's own stop;
765/// the plain solver from the neighbour is the fall-back for anything the
766/// chord cannot finish. The centres are the same roots to the same tolerance,
767/// not the same bits: the declared wall reading moves in its last digits, its
768/// verdict and the body do not, which is why it landed OFF and was promoted
769/// by its census. ON by default; `BREP_BLEND_CLOSED_WALL_PREDICT=0` is the
770/// escape hatch back to the plain continuation solves, `=1` forces it on;
771/// `set_closed_wall_predict_for_test` forces either way on a test's thread.
772const CLOSED_WALL_PREDICT_DEFAULT: bool = true;
773
774pub(crate) fn closed_wall_predict_on() -> bool {
775 switch!(live "BREP_BLEND_CLOSED_WALL_PREDICT", CLOSED_WALL_PREDICT_DEFAULT)
776}
777
778
779// BREP lane L: begin keyway_floor_open_mixed_corner_20261014
780pub(crate) use corner::{open_mixed_corner_on, round_mixed_concave_open_corner};
781// BREP lane L: end keyway_floor_open_mixed_corner_20261014
782
783
784// Lane R7 (2026-10-19): the tapered cusp runout; `BREP_BLEND_TAPER_RUNOUT`.
785pub(crate) mod taper_runout;
786
787// 2026-10-21: the local radius relief of a folding constant fillet;
788// `BREP_BLEND_RADIUS_RELIEF`.
789pub(crate) mod relief;