brep_kernel/blending/blend/mod.rs
1//! General rolling-ball blends (Golovanov §4.9 + §6.9 surgery).
2//!
3//! The blend surface is the rational surface (4.9.1) built from three
4//! curves: the two support curves cr(t) ⊂ F1 and cs(t) ⊂ F2 where a
5//! sphere of radius ρ touches both faces, and the middle curve at the
6//! intersection of the two tangent planes, weighted w(t) = cos(α/2)
7//! (4.9.3). The tangency system (4.9.2) + the section-plane constraint
8//! (4.9.5) — the sphere center pinned to the normal plane of the edge —
9//! is solved per station by Newton with a finite-difference Jacobian.
10//!
11//! Topology is rebuilt the §6.9 way, with NO tool solid and NO boolean:
12//! each mating face's loop swaps the blended edge's coedge for a coedge
13//! on its support curve (trimming the adjacent seam edge when the face
14//! is a closed carrier with seam-in-one-loop topology), and the blend
15//! face is inserted with its own seam. Open edges take the same route
16//! (`edge/open.rs`), and a whole SELECTION goes through `network.rs`, which
17//! marches every stripe against the original solid and solves each shared
18//! corner from its ball before anything is cut.
19
20mod carve;
21mod chain;
22mod collapse;
23mod corner;
24pub(crate) mod creased_rim;
25mod edge;
26mod fold;
27mod miter;
28mod network;
29pub(crate) use network::STRIPE_PINCH_TAPER_WHAT;
30mod planar_chart;
31mod restrict;
32pub(super) mod rollover;
33mod rollover_surgery;
34pub(crate) mod runout;
35pub(crate) mod split_rim;
36mod stations;
37mod rows;
38mod track_fit;
39
40/// A transverse end with parallel normals needs a tapered runout, not cutter
41/// composition. The network tries that runout before propagating this refusal.
42pub(crate) const TANGENTIAL_TRANSVERSE_END: &str = "tangential_transverse_end";
43
44pub(crate) fn is_tangential_transverse_end(refusal: &crate::KernelRefusal) -> bool {
45 matches!(&refusal.class, crate::RefusalClass::UnsupportedGeometry { what }
46 if what == TANGENTIAL_TRANSVERSE_END)
47}
48
49/// Whether the open march's local station refinement runs. Escape hatch
50/// `BREP_BLEND_REFINE=0` restores the uniform ladder exactly; a test turns it
51/// off for its own thread with `set_refinement_off_for_test`.
52pub(crate) fn station_refinement_on() -> bool {
53 switch!(live "BREP_BLEND_REFINE", true)
54}
55
56thread_local! {
57 static BLEND_NOTES: std::cell::RefCell<Vec<String>> = const { std::cell::RefCell::new(Vec::new()) };
58}
59
60thread_local! {
61 /// Set only while the open-pad composition (`fillet/edges.rs`, the
62 /// 2026-10-17 face-ring report) builds its two stages on this thread.
63 static OPEN_PAD_NETWORK: std::cell::Cell<bool> = const { std::cell::Cell::new(false) };
64}
65
66/// Runs `build` as the open-pad composition's network: the open march takes
67/// a station where a contact crosses its carrier's domain boundary and the
68/// row fit breaks there (`march_open_stations_core`), and the march extends
69/// past a section end that lies outside the overshoot
70/// (`open_station_parameters`). Both are what the composition's walls need
71/// (the F6 blend rail of the reported ring stood 7.1e-5 off its carrier at
72/// the boundary; the pads' stripes start before their trims) and both move
73/// a body the plain network already built (2026-10-18: the reported model's
74/// F6 moved by a refinement rung and a broken row), so outside the
75/// composition every network is built exactly as before. Restores the flag
76/// after.
77pub(crate) fn with_open_pad_network<T>(build: impl FnOnce() -> T) -> T {
78 /// Restores the previous flag on every exit path, an unwinding panic
79 /// included, so a later network on this thread never inherits it.
80 struct Reset(bool);
81 impl Drop for Reset {
82 fn drop(&mut self) {
83 OPEN_PAD_NETWORK.with(|flag| flag.set(self.0));
84 }
85 }
86 let _reset = Reset(OPEN_PAD_NETWORK.with(|flag| flag.replace(true)));
87 build()
88}
89
90/// Whether the march runs as the open-pad composition's network (see
91/// [`with_open_pad_network`]).
92pub(in crate::blend) fn open_pad_network_on() -> bool {
93 OPEN_PAD_NETWORK.with(|flag| flag.get())
94}
95
96/// Off, the network names the stripe `crossed_rails` and the selection
97/// falls through to the cutter composition, whose body is the union of the
98/// canal removals (a ridge). `BREP_BLEND_CROSSED_RAILS=0` is the escape
99/// hatch, `=1` forces it on; `set_crossed_rails_for_test` forces either way
100/// on a test's thread.
101const CROSSED_RAILS_DEFAULT: bool = true;
102
103pub(crate) fn crossed_rails_on() -> bool {
104 switch!(live "BREP_BLEND_CROSSED_RAILS", CROSSED_RAILS_DEFAULT)
105}
106
107/// Off, the network refuses `unequal_corner_radius` or `n_sided_corner` by
108/// name as before. `BREP_BLEND_RIBBON_STAR=0` is the escape hatch, `=1`
109/// forces it on; `set_no_common_ball_star_for_test` forces it on a test's
110/// thread.
111const NO_COMMON_BALL_STAR_DEFAULT: bool = true;
112
113pub(crate) fn no_common_ball_star_on() -> bool {
114 switch!(live "BREP_BLEND_RIBBON_STAR", NO_COMMON_BALL_STAR_DEFAULT)
115}
116
117/// The corner has no common ball; the point both shared-face rails stop at is
118/// their rail/rail point (`solve_rail_rail_point`), the seam between the blends
119/// is marched on the larger stripe at the smaller stripe's own canal level, and
120/// — the seam leaving the smaller strip through its side rail — the larger
121/// stripe runs onto that side face and is closed by its section there (the
122/// asymmetric miter's connector), so the side face gets two rail vertices.
123/// `BREP_BLEND_UNEQUAL_MITER=0` is the escape hatch, `=1` forces it on;
124/// `set_unequal_miter_for_test` forces it on a test's thread.
125const UNEQUAL_MITER_DEFAULT: bool = true;
126
127pub(crate) fn unequal_miter_on() -> bool {
128 switch!(live "BREP_BLEND_UNEQUAL_MITER", UNEQUAL_MITER_DEFAULT)
129}
130
131/// Off, the closed lane names the rollover and declines as it did when the
132/// detection landed (`rollover.rs`), and the ladder falls through to the
133/// cutter, whose body carries a crease. `BREP_BLEND_ROLLOVER=0` is the
134/// escape hatch, `=1` forces it on; `set_rollover_for_test` forces either
135/// way on a test's own thread.
136const ROLLOVER_DEFAULT: bool = true;
137
138pub(crate) fn rollover_on() -> bool {
139 switch!(live "BREP_BLEND_ROLLOVER", ROLLOVER_DEFAULT)
140}
141
142/// The STOPPED-END rollover of an open stripe (user bug F10, 2026-11-02):
143/// a track that leaves its mate across a tangent edge before the stripe's
144/// own vertex and never comes back — the F10 fillet's rails run 1.1e-2 past
145/// faces 13/23's boundaries onto the F8 blend faces 19/26 — has its tail
146/// re-marched on the neighbour from the crossing station and the cap's
147/// legs drawn on the neighbours. Default OFF: `BREP_BLEND_STOPPED_END_ROLLOVER=1`
148/// turns it on, `set_stopped_end_rollover_for_test` forces it on a test's
149/// own thread. Promotion owes the blend/fillet filters and both censuses
150/// with the switch on.
151const STOPPED_END_ROLLOVER_DEFAULT: bool = false;
152
153pub(crate) fn stopped_end_rollover_on() -> bool {
154 switch!(live "BREP_BLEND_STOPPED_END_ROLLOVER", STOPPED_END_ROLLOVER_DEFAULT)
155}
156
157
158/// OPEN stripes: a straight edge between planar mates is one section
159/// extruded, so the network marches its stations once and skips the ladder's
160/// refinement, fold probe, dense centres and ball-resolve wall reading (the
161/// wall is read off the exact rows instead); the body is the ladder's, byte
162/// for byte. Landed behind this switch, off by default, until the census
163/// promotes it: `BREP_BLEND_EXACT_LANE=1` turns it on, `=0` off; a test
164/// forces either way on its own thread with `set_exact_lane_for_test`.
165const EXACT_LANE_DEFAULT: bool = true;
166
167/// The exact torus is not the fitted rows' body. `BREP_BLEND_EXACT_RIM=1` turns
168/// it on, `=0` off; `set_exact_rim_lane_for_test` forces it on a test's own
169/// thread.
170const EXACT_RIM_LANE_DEFAULT: bool = true;
171
172pub(crate) fn exact_rim_lane_on() -> bool {
173 switch!(live "BREP_BLEND_EXACT_RIM", EXACT_RIM_LANE_DEFAULT)
174}
175
176pub(crate) fn exact_lane_on() -> bool {
177 switch!(live "BREP_BLEND_EXACT_LANE", EXACT_LANE_DEFAULT)
178}
179
180/// The exact rows are not the fitted rows' bytes, so the lane landed behind
181/// this switch OFF and was promoted ON by its census (the whole kernel
182/// battery, the 96-case manifest at its baseline and the render HLR pins
183/// with the switch on). `BREP_BLEND_EXACT_REVOLUTION=0` is the hatch back to
184/// the fitted ladder, `=1` forces the lane; a test forces either way on its
185/// own thread with `set_exact_revolution_for_test`. The lane declines by
186/// name to the ladder (`count.march.exact_revolution_declined`) whenever its
187/// witness does not hold.
188const EXACT_REVOLUTION_DEFAULT: bool = true;
189
190pub(crate) fn exact_revolution_on() -> bool {
191 switch!(live "BREP_BLEND_EXACT_REVOLUTION", EXACT_REVOLUTION_DEFAULT)
192}
193
194/// The surgery lane's exact support trim (slice 1b of the box fillet's
195/// hotspots): on an EXACT EXTRUSION row whose mate is a plane, the rail is
196/// a straight line and the plane's (u, v) is affine, so the rail's support
197/// trim is the straight line in uv between the feet of the rail's two ends,
198/// read once as shipped at the pcurve floor (`exact_planar_trim`); the
199/// march trim's read, the track refit and its three reads are skipped. The
200/// line is not the refit's curve (two control points against its fitted
201/// knots), so the body's pcurve bits move on every box-like fixture; the
202/// lane shipped behind this switch, off, until its census (the surgery
203/// record of 2026-10-11: battery, suites and case gate unchanged, one HLR
204/// input digest moving in pcurve bytes with its drawing byte-identical)
205/// re-pinned what moves, and it is ON by default since 2026-10-12.
206/// `BREP_BLEND_EXACT_TRIM=0` is the escape hatch back to the refit road
207/// (`=1` the lane, as before); `set_exact_trim_for_test` forces either way
208/// on a test's own thread.
209const EXACT_TRIM_DEFAULT: bool = true;
210
211pub(crate) fn exact_trim_on() -> bool {
212 switch!(live "BREP_BLEND_EXACT_TRIM", EXACT_TRIM_DEFAULT)
213}
214
215/// Same landing rule and switch shape as [`exact_lane_on`]:
216/// `BREP_BLEND_ACCEPT_ONCE=1` / `=0`, default below.
217const ACCEPT_ONCE_DEFAULT: bool = true;
218
219pub(crate) fn accept_once_on() -> bool {
220 switch!(live "BREP_BLEND_ACCEPT_ONCE", ACCEPT_ONCE_DEFAULT)
221}
222
223/// Equal-length chains are unchanged either way; unequal ones move their
224/// stations, so it lands behind this switch until its census:
225/// `BREP_BLEND_CHAIN_ARC_STATIONS=1` turns it on, `=0` off;
226/// `set_chain_arc_stations_for_test` forces it on a test's own thread.
227const CHAIN_ARC_STATIONS_DEFAULT: bool = false;
228
229pub(crate) fn chain_arc_stations_on() -> bool {
230 switch!(live "BREP_BLEND_CHAIN_ARC_STATIONS", CHAIN_ARC_STATIONS_DEFAULT)
231}
232
233/// `BREP_BLEND_TAPER_NETWORK=0` is the escape hatch, `=1` forces it on;
234/// `set_taper_network_for_test` forces it on a test's own thread.
235const TAPER_NETWORK_DEFAULT: bool = true;
236
237pub(crate) fn taper_network_on() -> bool {
238 switch!(live "BREP_BLEND_TAPER_NETWORK", TAPER_NETWORK_DEFAULT)
239}
240
241#[derive(Clone, Debug, PartialEq)]
242pub(crate) enum StripeRadius {
243 Constant(f64),
244 /// `(edge fraction, radius)` stops sorted by fraction, interpolated
245 /// linearly between and held flat past the ends: `blend_edge_variable`'s
246 /// convention, which the law entries sample into.
247 Stops(Vec<(f64, f64)>),
248}
249
250impl StripeRadius {
251 /// From a stop list: one constant when every stop carries the same
252 /// radius (to 1e-12 relative, the single-edge lane's own test).
253 pub(crate) fn from_stops(stops: &[(f64, f64)]) -> Self {
254 let mut sorted = stops.to_vec();
255 sorted.sort_by(|a, b| a.0.total_cmp(&b.0));
256 match sorted.first() {
257 Some(&(_, first)) if sorted.iter().all(|(_, r)| (r - first).abs() <= 1e-12 * (1.0 + first.abs())) => {
258 StripeRadius::Constant(first)
259 }
260 _ => StripeRadius::Stops(sorted),
261 }
262 }
263
264 /// The radius at an edge fraction in `[0, 1]` (clamped).
265 pub(crate) fn at_fraction(&self, fraction: f64) -> f64 {
266 match self {
267 StripeRadius::Constant(radius) => *radius,
268 StripeRadius::Stops(stops) => {
269 let fraction = fraction.clamp(0.0, 1.0);
270 if fraction <= stops[0].0 {
271 return stops[0].1;
272 }
273 for pair in stops.windows(2) {
274 if fraction <= pair[1].0 {
275 let width = (pair[1].0 - pair[0].0).max(1e-12);
276 return pair[0].1 + (pair[1].1 - pair[0].1) * (fraction - pair[0].0) / width;
277 }
278 }
279 stops[stops.len() - 1].1
280 }
281 }
282 }
283
284 /// The constant, for a constant law.
285 pub(crate) fn constant(&self) -> Option<f64> {
286 match self {
287 StripeRadius::Constant(radius) => Some(*radius),
288 StripeRadius::Stops(_) => None,
289 }
290 }
291
292 /// The largest radius the law takes.
293 pub(crate) fn largest(&self) -> f64 {
294 match self {
295 StripeRadius::Constant(radius) => *radius,
296 StripeRadius::Stops(stops) => stops.iter().map(|(_, r)| *r).fold(0.0, f64::max),
297 }
298 }
299
300 /// The law's END value at the edge's start (`at_start`) or finish: what
301 /// the user asked for at that vertex, and the constant every corner solve
302 /// there uses (C2).
303 pub(crate) fn end(&self, at_start: bool) -> f64 {
304 self.at_fraction(if at_start { 0.0 } else { 1.0 })
305 }
306
307 /// Whether every radius is positive and finite.
308 pub(crate) fn is_positive(&self) -> bool {
309 match self {
310 StripeRadius::Constant(radius) => radius.is_finite() && *radius > 0.0,
311 StripeRadius::Stops(stops) => !stops.is_empty() && stops.iter().all(|(_, r)| r.is_finite() && *r > 0.0),
312 }
313 }
314}
315
316
317
318
319
320
321
322
323/// Record what a blend that SHIPS needs its feature to say about it — today,
324/// a march whose rails still stand off their carriers after its station
325/// ladder and local refinement ran out. Drained per feature by the history
326/// loop ([`take_blend_notes`]), beside the soundness acceptance's repairs.
327pub(crate) fn record_blend_note(note: String) {
328 BLEND_NOTES.with(|notes| notes.borrow_mut().push(note));
329}
330
331/// Take every blend note recorded on this thread since the last call.
332/// Blending runs on the feature's own thread (no parallel march), so the
333/// history loop's drain sees every note its feature recorded.
334pub fn take_blend_notes() -> Vec<String> {
335 BLEND_NOTES.with(|notes| std::mem::take(&mut *notes.borrow_mut()))
336}
337
338/// The ledger's length, and a way back to it: a lane that refuses takes back
339/// the notes it recorded, so a note never describes a wall that did not ship.
340pub(crate) fn blend_notes_mark() -> usize {
341 BLEND_NOTES.with(|notes| notes.borrow().len())
342}
343
344pub(crate) fn blend_notes_truncate(mark: usize) {
345 BLEND_NOTES.with(|notes| notes.borrow_mut().truncate(mark));
346}
347
348/// A fillet chain wall that SHIPPED short of the construction request its
349/// accepted rung made (`KernelTolerances::model` on the wall between its
350/// rails): which wall — the blend face's name and its exact surface — what
351/// was asked, what the wall reads, and the typed budget that ran out.
352#[derive(Clone, Debug)]
353pub(crate) struct WallModelReport {
354 pub(crate) name: Option<String>,
355 pub(crate) surface: crate::NurbsSurface,
356 pub(crate) request: f64,
357 pub(crate) residual: f64,
358 /// What else the lane measured that the message must say (an unaccepted
359 /// rung's deficit, a ladder rung's local refinement), verbatim.
360 pub(crate) detail: Option<String>,
361 pub(crate) budget: crate::ApproximationBudget,
362}
363
364thread_local! {
365 static BLEND_APPROXIMATIONS: std::cell::RefCell<Vec<WallModelReport>> = const { std::cell::RefCell::new(Vec::new()) };
366}
367
368thread_local! {
369 static BLEND_OPERATION_DEPTH: std::cell::Cell<usize> = const { std::cell::Cell::new(0) };
370}
371
372/// One blend OPERATION's scope on this thread: every public blend entry point
373/// (and the history loop, around each feature) holds one. The OUTERMOST
374/// entry drops whatever an earlier operation recorded and nobody consumed —
375/// a direct API caller consumes ([`take_blend_approximations`]) after the
376/// operation whose reports it wants, before starting the next — while a
377/// nested entry (a fillet's per-edge chain blend) clears nothing, so every
378/// report of the operation in flight is kept, however many there are.
379pub(crate) struct BlendOperation;
380
381impl BlendOperation {
382 pub(crate) fn enter() -> BlendOperation {
383 BLEND_OPERATION_DEPTH.with(|depth| {
384 if depth.get() == 0 {
385 BLEND_APPROXIMATIONS.with(|reports| reports.borrow_mut().clear());
386 timing::begin_operation();
387 }
388 depth.set(depth.get() + 1);
389 });
390 BlendOperation
391 }
392}
393
394/// Whether the innermost open blend operation is the outermost one (no
395/// nested operation inside another).
396pub(crate) fn blend_operation_outermost() -> bool {
397 BLEND_OPERATION_DEPTH.with(|depth| depth.get() <= 1)
398}
399
400impl Drop for BlendOperation {
401 fn drop(&mut self) {
402 BLEND_OPERATION_DEPTH.with(|depth| {
403 depth.set(depth.get().saturating_sub(1));
404 if depth.get() == 0 {
405 timing::end_operation();
406 }
407 });
408 }
409}
410
411/// Phase timing of the blend lanes, on the same switch as the boolean's
412/// `boolean.<stage>_ms` lines: set `BREP_PROFILE` and the outermost blend
413/// operation prints one `blend.<measure>=<ms>` line per measure to stderr when
414/// it ends. Off (one `Cell` read per hook), nothing is recorded.
415///
416/// Measures ACCUMULATE: a stage that runs per stripe, per rung or per
417/// component adds to one entry and bumps its count, so the ledger reads as a
418/// split of the operation, not as the worst instance. `timing.*` entries are
419/// milliseconds, `count.*` entries are plain counters.
420pub(crate) mod timing {
421 use std::cell::{Cell, RefCell};
422 use web_time::Instant;
423
424 /// One ledger entry: the measure's name, its accumulated milliseconds
425 /// (zero for a `count.*` entry) and how many times it was recorded.
426 #[derive(Clone, Debug, PartialEq)]
427 pub struct BlendTiming {
428 pub measure: String,
429 pub ms: f64,
430 pub count: u64,
431 }
432
433 thread_local! {
434 static CAPTURE: Cell<bool> = const { Cell::new(false) };
435 static ENABLED: Cell<bool> = const { Cell::new(false) };
436 static TO_STDERR: Cell<bool> = const { Cell::new(false) };
437 static LEDGER: RefCell<Vec<BlendTiming>> = const { RefCell::new(Vec::new()) };
438 }
439
440 /// Turn the ledger on (or off) for the blend operations that FOLLOW on
441 /// this thread; `BREP_PROFILE` turns it on for every operation.
442 pub fn blend_timing_capture(on: bool) {
443 CAPTURE.with(|capture| capture.set(on));
444 }
445
446 /// Take every entry recorded on this thread since the last call (or the
447 /// last outermost operation's start), sorted by measure name.
448 pub fn take_blend_timings() -> Vec<BlendTiming> {
449 let mut entries = LEDGER.with(|ledger| std::mem::take(&mut *ledger.borrow_mut()));
450 entries.sort_by(|a, b| a.measure.cmp(&b.measure));
451 entries
452 }
453
454 /// Whether the hooks record anything right now.
455 pub(crate) fn enabled() -> bool {
456 ENABLED.with(|enabled| enabled.get())
457 }
458
459 pub(super) fn begin_operation() {
460 let profile = crate::profile::profile_enabled();
461 TO_STDERR.with(|to_stderr| to_stderr.set(profile));
462 let on = profile || CAPTURE.with(|capture| capture.get());
463 ENABLED.with(|enabled| enabled.set(on));
464 if on {
465 LEDGER.with(|ledger| ledger.borrow_mut().clear());
466 }
467 }
468
469 pub(super) fn end_operation() {
470 if TO_STDERR.with(|to_stderr| to_stderr.get()) {
471 let mut entries = LEDGER.with(|ledger| ledger.borrow().clone());
472 entries.sort_by(|a, b| a.measure.cmp(&b.measure));
473 for entry in entries {
474 if entry.measure.starts_with("timing.") {
475 eprintln!("blend.{}={:.3} n={}", entry.measure, entry.ms, entry.count);
476 } else {
477 eprintln!("blend.{}={}", entry.measure, entry.count);
478 }
479 }
480 }
481 ENABLED.with(|enabled| enabled.set(false));
482 }
483
484 fn add(measure: &str, ms: f64, count: u64) {
485 LEDGER.with(|ledger| {
486 let mut ledger = ledger.borrow_mut();
487 match ledger.iter_mut().find(|entry| entry.measure == measure) {
488 Some(entry) => {
489 entry.ms += ms;
490 entry.count += count;
491 }
492 None => ledger.push(BlendTiming { measure: measure.to_string(), ms, count }),
493 }
494 });
495 }
496
497 /// Add `ms` to a `timing.*` measure (one more occurrence).
498 pub(crate) fn record_ms(measure: &str, ms: f64) {
499 if enabled() {
500 add(measure, ms, 1);
501 }
502 }
503
504 /// Add `n` to a `count.*` measure.
505 pub(crate) fn record_count(measure: &str, n: u64) {
506 if enabled() {
507 add(measure, 0.0, n);
508 }
509 }
510
511 /// A stage timer: records its measure when stopped or dropped. Costs one
512 /// flag read when the ledger is off.
513 pub(crate) struct BlendTimer {
514 measure: &'static str,
515 started: Option<Instant>,
516 }
517
518 impl BlendTimer {
519 pub(crate) fn start(measure: &'static str) -> BlendTimer {
520 BlendTimer { measure, started: enabled().then(Instant::now) }
521 }
522
523 /// Milliseconds since the start (zero when the ledger is off).
524 pub(crate) fn elapsed_ms(&self) -> f64 {
525 self.started.map_or(0.0, |started| started.elapsed().as_secs_f64() * 1_000.0)
526 }
527
528 /// Record now and return the reading.
529 pub(crate) fn stop(mut self) -> f64 {
530 let ms = self.elapsed_ms();
531 if self.started.take().is_some() {
532 add(self.measure, ms, 1);
533 }
534 ms
535 }
536 }
537
538 impl Drop for BlendTimer {
539 fn drop(&mut self) {
540 if let Some(started) = self.started.take() {
541 add(self.measure, started.elapsed().as_secs_f64() * 1_000.0, 1);
542 }
543 }
544 }
545}
546pub use timing::{blend_timing_capture, take_blend_timings, BlendTiming};
547pub(crate) use timing::{record_count, BlendTimer};
548
549/// Record a wall that ships with its request unmet. Written by the rung that
550/// keeps its body; whether the body reaches a caller is decided at
551/// consumption ([`take_blend_approximations`]), not here. Every report of
552/// the operation in flight is kept (see [`BlendOperation`]).
553pub(crate) fn record_wall_model_report(report: WallModelReport) {
554 BLEND_APPROXIMATIONS.with(|reports| reports.borrow_mut().push(report));
555}
556
557
558/// Whether any wall-model report is waiting (the history loop reads the
559/// returned bodies only then).
560pub(crate) fn blend_approximations_pending() -> bool {
561 BLEND_APPROXIMATIONS.with(|reports| !reports.borrow().is_empty())
562}
563
564/// Bit-identical surfaces: the same degrees, knots and homogeneous control
565/// points, compared by their bits.
566pub(crate) fn same_surface(a: &crate::NurbsSurface, b: &crate::NurbsSurface) -> bool {
567 let bits = |values: &[f64]| values.iter().map(|value| value.to_bits()).collect::<Vec<_>>();
568 a.degree_u == b.degree_u
569 && a.degree_v == b.degree_v
570 && bits(&a.knots_u) == bits(&b.knots_u)
571 && bits(&a.knots_v) == bits(&b.knots_v)
572 && a.control_points.len() == b.control_points.len()
573 && a.control_points.iter().zip(&b.control_points).all(|(row_a, row_b)| {
574 row_a.len() == row_b.len()
575 && row_a.iter().zip(row_b).all(|(p, q)| {
576 [p.x, p.y, p.z, p.w].map(f64::to_bits) == [q.x, q.y, q.z, q.w].map(f64::to_bits)
577 })
578 })
579}
580
581/// Whether `face_name` names the report's wall: its exact name, or that
582/// name with the `[k]` (decimal) suffix `ensure_unique_face_names` gives a
583/// colliding name at registration. Nothing else: no prefix, no other suffix.
584fn names_the_wall(face_name: &Option<String>, report_name: &Option<String>) -> bool {
585 match (face_name, report_name) {
586 (Some(face), Some(report)) => {
587 face == report
588 || face.strip_prefix(report.as_str()).and_then(|rest| rest.strip_prefix('[')).and_then(|rest| rest.strip_suffix(']')).is_some_and(
589 |index| !index.is_empty() && index.bytes().all(|byte| byte.is_ascii_digit()),
590 )
591 }
592 (None, None) => true,
593 _ => false,
594 }
595}
596
597/// Consume EVERY wall-model report recorded on this thread since the last
598/// call, in ONE snapshot, against ALL the bodies a call returned
599/// (`(body name, solid)`): a report becomes a typed `blend.wall_model`
600/// [`crate::Approximation`] on each body carrying its wall — a face with a
601/// bit-identical surface AND the report's name, exactly or as registration
602/// renamed it (`NAME[k]`) — and is dropped when no returned body carries it
603/// (a lane that refused, a body a later step discarded). A wall carried by
604/// two returned bodies (one surface, bit for bit, in both) is reported on
605/// both: the reading is a property of that surface. Reports for one wall
606/// collapse to the last. Never a match by name alone.
607/// `take_blend_approximations(&[])` discards everything recorded (the
608/// history loop's stale drain before a feature runs).
609pub fn take_blend_approximations(bodies: &[(&str, &crate::BrepSolid)]) -> Vec<crate::Approximation> {
610 let snapshot = BLEND_APPROXIMATIONS.with(|reports| std::mem::take(&mut *reports.borrow_mut()));
611 let mut unique: Vec<WallModelReport> = Vec::new();
612 for report in snapshot {
613 unique.retain(|kept| !(kept.name == report.name && same_surface(&kept.surface, &report.surface)));
614 unique.push(report);
615 }
616 let mut approximations = Vec::new();
617 for (body, solid) in bodies {
618 for report in &unique {
619 let carried = solid.shells.iter().flat_map(|shell| &shell.faces).any(|face| {
620 names_the_wall(&face.name, &report.name) && same_surface(&face.surface, &report.surface)
621 });
622 if carried {
623 let wall = report.name.as_deref().unwrap_or("(unnamed)");
624 let unaccepted = matches!(report.budget.reason, crate::BudgetReason::Unaccepted | crate::BudgetReason::Unread);
625 let budget = match report.budget.mechanism {
626 crate::BudgetMechanism::LocalRounds => format!(
627 "local refinement stopped: {:?} after {} of {} rounds, {} of {} stations per segment",
628 report.budget.reason, report.budget.rounds_used, report.budget.rounds_limit,
629 report.budget.stations, report.budget.station_limit,
630 ),
631 crate::BudgetMechanism::StationRungs => format!(
632 "the open march's station ladder stopped: {:?} after {} of {} global station rungs, {} of {} stations",
633 report.budget.reason, report.budget.rounds_used, report.budget.rounds_limit,
634 report.budget.stations, report.budget.station_limit,
635 ),
636 };
637 let unknown = report.budget.unread > 0;
638 let rails = report.budget.measured_component == crate::MeasuredComponent::Rails;
639 let mut message = if !unaccepted && (rails || unknown) {
640 // A request that covers the rails and the wall says WHICH
641 // it measured, and never offers a partial reading as the
642 // worst: with unread intervals the worst is unknown.
643 let what = if rails {
644 format!("the fillet wall {wall}'s support rails stand")
645 } else {
646 format!("the fillet wall {wall} stands")
647 };
648 let against = if rails {
649 "off their exact construction (their carriers / the exact ball contacts)"
650 } else {
651 "from the rolling ball between its rails"
652 };
653 let reading = if unknown {
654 format!(
655 "an UNKNOWN distance {against}: {} interval(s) could not be read (the largest READABLE reading is {:.3e} mm, not the worst)",
656 report.budget.unread, report.residual
657 )
658 } else {
659 format!("{:.3e} mm {against}", report.residual)
660 };
661 format!(
662 "{what} {reading}, against a construction request of {:.3e} mm (accepted at the intersection-fit bar); {budget}",
663 report.request,
664 )
665 } else if unaccepted {
666 format!(
667 "the blend wall {wall} ships from a rung that never met acceptance: its worst reading \
668 {:.3e} mm against its acceptance bar {:.3e} mm; {budget}",
669 report.residual, report.request,
670 )
671 } else {
672 format!(
673 "the fillet wall {wall} stands {:.3e} mm from the rolling ball between its rails, against a \
674 construction request of {:.3e} mm (accepted at the intersection-fit bar); {budget}",
675 report.residual, report.request,
676 )
677 };
678 if let Some(detail) = &report.detail {
679 message = format!("{message} ({detail})");
680 }
681 approximations.push(crate::Approximation {
682 code: if unaccepted { "blend.wall_acceptance" } else { "blend.wall_model" }.to_string(),
683 body: body.to_string(),
684 measured: report.residual,
685 bar: report.request,
686 volume_bound: None,
687 edges: Vec::new(),
688 budget: Some(report.budget.clone()),
689 message,
690 });
691 }
692 }
693 }
694 approximations
695}
696
697
698pub use chain::{blend_smooth_chain, blend_smooth_chain_if_closed};
699pub(crate) use corner::round_concave_chain_corner;
700pub use corner::round_convex_corner;
701pub use edge::{blend_closed_edge, blend_closed_edge_knot_aware, blend_edge_variable, blend_open_edge, is_pcurve_floor_refusal, with_pcurve_knot_retry};
702pub(crate) use collapse::is_full_width_collapse;
703pub(crate) use planar_chart::{
704 fit_planar_charts_to_trims, is_planar_chart_refusal, planar_chart_overrun,
705};
706pub(crate) use track_fit::PCURVE_OFF_FLOOR;
707pub(crate) use edge::{consumed_band, is_consumed_snap, is_rail_collapse};
708pub(crate) use network::{
709 blend_star_network, blend_star_network_laws, blend_star_network_with_corner_policy, degenerate_corner_setbacks, mixed_convexity_corner, mixed_convexity_corners, selection_convexity, DegenerateSetback,
710 MixedCorner,
711};
712pub(crate) use miter::{is_marched_fit_off_carriers, is_miter_support_overrun};
713/// The two faces each selected edge lies on, in the network's mate order
714/// (the open-pad composition reads which is planar and which is the boss).
715pub(crate) fn selection_mates<'a>(
716 solid: &'a crate::topology::BrepSolid,
717 edge_ids: &[u64],
718 radius: f64,
719) -> Result<Vec<(&'a crate::topology::EdgeRecord, [&'a crate::topology::FaceRecord; 2])>, crate::KernelRefusal> {
720 Ok(network::stripe_mates(solid, edge_ids, radius)?
721 .into_iter()
722 .map(|(edge, first, second)| (edge, [first.face, second.face]))
723 .collect())
724}
725
726pub(crate) use runout::{build_runout_walls, plan_runout, take_runout_reports, RunoutPlan, RunoutWallReport};
727pub(crate) use fold::{is_rail_fold, is_wall_fold, wall_loop_refusal, WALL_FOLDS};
728pub(crate) use stations::is_ball_off_carrier;
729// Lane D 2026-10-14 (appended): the inside-corner classification's name and
730// its opt-in miter switch, read by the runout composition and its tests.
731pub(crate) use network::is_reentrant_concave;
732
733/// Off the switch every closed rim's two support pcurves are refitted to their
734/// rail's projected track (`edge/closed.rs::refit_closed_support_pcurve`, the
735/// closed chain's support-piece fitter: a dense track of analytic feet, a
736/// verified fit ladder and the shipped read), 96 of the half torus's 98 ms of
737/// rows. On the switch each trim is first READ as shipped at the same floor
738/// (`track_fit::read_shipped_pcurve`, `PCURVE_REFINEMENT_TOLERANCE`): a plane
739/// mate's trim is the rail's own control points through the plane's affine
740/// chart (exact by construction, the exact revolution lane's rule); any other
741/// mate's trim, or an image that misses, takes the refit as before (the
742/// march's own interpolated pcurve was measured as a candidate and dropped:
743/// 8.5e-5 off on the half torus's torus mate). The shipped contract is
744/// unchanged (every trim read within the floor); the bytes are not, so it
745/// landed OFF and was promoted by its census (the kernel battery, the case
746/// manifest and hlr_tests with the switch on). ON by default;
747/// `BREP_BLEND_CLOSED_TRIM_READ_FIRST=0` is the escape hatch back to the refit
748/// road, `=1` forces it on; `set_closed_trim_read_first_for_test` forces
749/// either way on a test's thread.
750const CLOSED_TRIM_READ_FIRST_DEFAULT: bool = true;
751
752pub(crate) fn closed_trim_read_first_on() -> bool {
753 switch!(live "BREP_BLEND_CLOSED_TRIM_READ_FIRST", CLOSED_TRIM_READ_FIRST_DEFAULT)
754}
755
756
757/// The check solves 31 centres per interval by continuation from the
758/// neighbour, each a full station Newton with a finite-difference Jacobian
759/// rebuilt at every iteration (eleven evaluations of the tangency system a
760/// centre, 89 of the half torus's 169 ms of march). On the switch each centre
761/// is seeded by a quadratic extrapolation through the last three and solved
762/// by the chord method with the Jacobian carried from centre to centre
763/// (`stations::solve_station_state_chord`), to the plain solver's own stop;
764/// the plain solver from the neighbour is the fall-back for anything the
765/// chord cannot finish. The centres are the same roots to the same tolerance,
766/// not the same bits: the declared wall reading moves in its last digits, its
767/// verdict and the body do not, which is why it landed OFF and was promoted
768/// by its census. ON by default; `BREP_BLEND_CLOSED_WALL_PREDICT=0` is the
769/// escape hatch back to the plain continuation solves, `=1` forces it on;
770/// `set_closed_wall_predict_for_test` forces either way on a test's thread.
771const CLOSED_WALL_PREDICT_DEFAULT: bool = true;
772
773pub(crate) fn closed_wall_predict_on() -> bool {
774 switch!(live "BREP_BLEND_CLOSED_WALL_PREDICT", CLOSED_WALL_PREDICT_DEFAULT)
775}
776
777
778// BREP lane L: begin keyway_floor_open_mixed_corner_20261014
779pub(crate) use corner::{open_mixed_corner_on, round_mixed_concave_open_corner};
780// BREP lane L: end keyway_floor_open_mixed_corner_20261014
781
782
783// Lane R7 (2026-10-19): the tapered cusp runout; `BREP_BLEND_TAPER_RUNOUT`.
784pub(crate) mod taper_runout;
785
786// 2026-10-21: the local radius relief of a folding constant fillet;
787// `BREP_BLEND_RADIUS_RELIEF`.
788pub(crate) mod relief;